Consumer Safety Complaints

Search 2,215,138 safety complaints filed by vehicle owners with NHTSA — including 138,663 crashes, 56,255 fires, and 8,561 deaths.

2,215,138 Total Complaints
138,663 Reported Crashes
56,255 Reported Fires
8,561 Reported Deaths

What is a NHTSA consumer complaint?

A consumer complaint is a free-form report filed by a vehicle owner directly to the National Highway Traffic Safety Administration (NHTSA) describing a safety concern about their vehicle. NHTSA collects these reports through its Vehicle Owner Defect Report (VOQ) system and publishes them publicly. Each complaint includes the affected component, the date and circumstances of the incident, whether the failure caused a crash or fire, and any reported injuries or deaths. The owner's full narrative description is included verbatim — NHTSA does not edit or moderate the descriptions.

The database below contains over 2,215,138 individual complaints. NHTSA's investigators monitor it for clusters of similar reports — when enough owners describe the same failure mode on the same vehicle, NHTSA may open a Preliminary Evaluation that can lead to a recall. Many of the largest recalls in U.S. history, including the Takata airbag recall and the Hyundai/Kia engine fire recalls, started as patterns visible in this complaint database years before they became formal recalls.

How to interpret what you read

A few principles for reading consumer complaints usefully:

  • One complaint is anecdote; a hundred similar complaints is data. NHTSA does not investigate the truthfulness of any individual report — that's the job of the Office of Defects Investigation, which looks at the full pattern. When evaluating a vehicle, look for whether multiple owners describe the same chain of events.
  • Crash, fire, injury, and death flags are owner-set. They are not verified by NHTSA. They are still useful as a filter, because owners who tick those boxes are typically reporting more serious incidents than those who don't.
  • Component categories are NHTSA-assigned, not owner-assigned. NHTSA standardizes the component field so that complaints can be aggregated. The owner narrative often goes into more detail than the component category captures.
  • Complaint volume scales with sales volume. A best-selling model will accumulate more raw complaints than a niche model even at the same defect rate. To compare across vehicles, look at complaints per 100,000 units sold, not raw counts.

If you've experienced a defect

File a complaint. NHTSA's investigators rely on this database to detect emerging defects, and useful complaints — specific, concrete, with dates and mileage and clear descriptions of what happened — feed directly into the agency's pattern detection. The form takes about 10 minutes and is at nhtsa.gov/recalls under "Report a Safety Problem." Your complaint becomes part of the same public record that this page is built from. Owners filing detailed VOQs are how recalls get triggered.

Read more from our blog

How to Read NHTSA Consumer Complaints › How NHTSA Investigations Work › Used Car: 7 Recall Checks to Run First › The Takata Airbag Recall: Full Story › OBD-II Codes Explained › All Articles ›
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Showing 20 complaints for DORMAN

DORMAN CONTROL ARM (9999) — SERVICE BRAKES Aug 19, 2025
Incident date: Nov 8, 2024
While driving Kia Optima, unable to turn steering wheel. No notice when first starting vehicle. While driving, a traction and steering wheel light turns on without a sound(ding) to notify driver. Then once driver attempts to turn, unable due to steering wheel locked. Unsafe to drive on the road. Dangerous for all passengers. Our safety is put at risk due to unable to turn steering wheel while driv... Read more
DORMAN DORMAN (9999) — POWER TRAIN Jun 16, 2024
Incident date: Jun 16, 2024
CVT Transmission began to slip at 128,000 miles. Vehicle would not accelerate past 20 mph while driving on a busy road. Upon inspection fluid was black and burnt. No prior indication of any problem. Symptoms began 1 day before failure.
DORMAN 86689B (9999) — ENGINE May 10, 2024
Incident date: Dec 23, 2023
Just like the other Ford Ecoboost engines, mine is also leaking coolant into the engine, which is causing me to have to buy an entire new engine. The code is reading a misfire into the third cylinder initially which I “fixed” with a tuneup. Turns out, I’ll need an entire new engine.
DORMAN FUEL TANK (9999) — FUEL SYSTEM, GASOLINE:STORAGE Jun 7, 2022
Incident date: Feb 19, 2022
The original fuel tank in this vehicle way rusty and leaking. I replaced the original tank with a Dorman model 576-372 fuel tank. The tank was installed in September 2021. The tank began leaking in February 2022. A repair shop discovered that the tank was defective and had failed. The Tank was discarded and replaced with a new unit. As no OEM parts are available the replacement was also and ... Read more
DORMAN STEERING SHAFT (9999) — EQUIPMENT Sep 13, 2020
Incident date: Aug 15, 2020
DORMAN STEERING SHAFT 425-158 PLAY IN STEERING SHAFT PINS CAME LOSE.
DORMAN STEERING SHAFT (9999) — EQUIPMENT Apr 15, 2020
Incident date: Apr 3, 2013
2013- APRIL, RUBBING NOISE COMING FROM STEERING COLUMN FOR A FEW MONTHS THEN STEERING BECAME TOO HARD, BARELY MADE TO DEALERSHIP. STEERING GEAR ASSEMBLY REPLACED ALONG WITH INTERMEDIATE STEERING SHAFT PART NO. 25979679 AT 38,643 MILES. 2019-DECEMBER RUBBING NOISE AGAIN AND SLIGHT SHIFTING OF CAR TO LEFT PULLING INTO PARKING SPOT, LOWER U JOINT ON INTERMEDIATE STEERING SHAFT WITH TOO MUCH PLAY LE... Read more
DORMAN DORMAN (9999) — EQUIPMENT Feb 27, 2019
Incident date: Feb 1, 2019
TL* THE CONTACT OWNS A 2009 CHEVROLET MALIBU EQUIPPED WITH REPLACEMENT DORMAN HEADLIGHT ASSEMBLIES (PART NUMBER: 1592234). AN INDEPENDENT MECHANIC STATED THAT THE HEADLIGHTS WERE DEFECTIVE OUT OF THE BOX AND WOULD NOT INSTALL PROPERLY ONTO THE VEHICLE. THE ASSEMBLIES WERE MISALIGNED AND RESULTED IN DIMINISHED ILLUMINATION OF THE HEADLIGHTS. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. ROCK AUTO (O... Read more
DORMAN DORMAN (9999) — EQUIPMENT:MECHANICAL Jun 18, 2018
Incident date: Nov 1, 2017
TL* THE CONTACT OWNS A 2005 FORD F-150 EQUIPPED WITH A DORMAN UNIVERSAL STARTER SWITCH. AFTER THE STARTER WAS DEPRESSED, THE SWITCH CONTROLLER FRACTURED AND CAUSED THE VEHICLE TO REMAIN RUNNING, EVEN WHEN IT WAS MANUALLY SWITCHED TO THE OFF POSITION. AS A RESULT, THE BATTERY AND STARTER OVERHEATED. THE CONTACT STATED THAT THE STORE FROM WHERE THE EQUIPMENT WAS PURCHASED WAS CONTACTED AND THE INFOR... Read more
DORMAN DORMAN (9999) — EQUIPMENT Jun 4, 2018
Incident date: Jun 3, 2018
TL* THE CONTACT OWNS A 2008 HAWK TRAILER, MODEL 132 (NA) WITH A DORMAN WHEEL HUB DUST CAP (PART NUMBER: 13913). WHILE DRIVING 65 MPH, THE CONTACT LOOKED THROUGH THE PASSENGER SIDE REARVIEW MIRROR AND NOTICED THAT THE BOTTOM OF THE TRAILER WAS COMING APART. THE CONTACT STATED THAT THE WHEEL HUB DUST CAP ON THE FRONT PASSENGER WHEEL BECAME DETACHED AND WAS DAMAGED. THE VEHICLE WAS NOT DIAGNOSED OR R... Read more
DORMAN DORMAN (9999) — EQUIPMENT:MECHANICAL Aug 24, 2017
Incident date: Aug 21, 2017
DORMAN VACUM PUMP IS FAILING ABOUT EVERY 2,000 MILES. THERE IS A "CHIRPING" SOUND ABOUT 3 DAYS BEFORE THE PUMP WILL FAIL. THE BEARING OF THE PULLEY WILL FAIL AND/OR THE SHAFT OF THE PUMP WILL BREAK. EITHER ONE RESULTS IN CATASTROPHIC FAILURE LEADING TO VEHICLE HAVING NO POWER STEERING, AND NO BRAKES.
DORMAN 86689B (9999) — SERVICE BRAKES, HYDRAULIC Jul 12, 2016
Incident date: May 4, 2016
CPSC: DORMAN: CONSUMER STATED THE BRAKE KIT THAT WAS INSTALLED IS UNSAFE. *SS THE CONSUMER STATED THE INSTRUCTION LABEL WAS MISLEADING AND DID NOT PROVIDE THE NECESSARY STEPS TO MAKE THE PROCESS SAFE. *JB
DORMAN CONTROL ARM (9999) — EQUIPMENT Apr 26, 2016
Incident date: Apr 18, 2016
CPSC: AIRTEX FUEL PUMP, DORMAN, CONTROL ARMS, DEFERAL MOGUL CONTROL ARM, AND WHEEL HUB: CONSUMER STATED THE ITEMS SHE PURCHASED ARE NOW BEING RECALLED. BUT THERE ARE NO INJURIES AT THIS TIME. *SS
DORMAN DORMAN (9999) — EQUIPMENT:MECHANICAL Oct 28, 2015
Incident date: Oct 26, 2015
TL* THE CONTACT OWNS A DORMAN LUG NUT, PART NUMBER 611-084.1. WHILE INSTALLING A NEW WHEEL BEARING, THE CAP FRACTURED ON THE LUG NUT DURING INSTALLATION. THE MANUFACTURER WAS AWARE OF THE FAILURE.
DORMAN 86689B (9999) — EQUIPMENT:ELECTRICAL Jun 3, 2011
Incident date: Jun 1, 2011
DOOR WINDOW WILL NOT OPERATE UP OR DOWN. *TR
DORMAN 86689B (9999) — EQUIPMENT:ELECTRICAL Jun 3, 2011
Incident date: Jun 1, 2011
DOOR WINDOWS DO NOT OPERATE UP OR DOWN WHEN PRESSING ROCKER SWITCH - 2ND TIME FOR REPAIR OF PROBLEM. *TR
DORMAN STEERING SHAFT (9999) — EQUIPMENT:OTHER:LABELS Feb 27, 2011
Incident date: Mar 10, 2010
I HAVE A 2005 CHEVY 2500 I HAVE HAD THE STEERING SHAFT REPLACED 2 TIMES ALREADY AND NOW AT 80,000 MILES IT HAS GONE OUT AGAIN. I HAVE CONTACTED GM ABOUT THIS PROBLEM, THEY ARE AWARE OF THE PROBLEM BUT UNWILLING TO DO ANYTHING ABOUT IT, THEY SAY ITS NOT A SAFETY ISSUE. WELL MAYBE THEY SHOULD DRIVE IT FOR A DAY THEY WOULD THINK OTHERWISE. IT FEELS LIKE THE STEERING WHEEL SHAFT AND ALL IS ABOUT TO FA... Read more
DORMAN STEERING SHAFT (9999) — EQUIPMENT Dec 15, 2010
Incident date: Dec 8, 2010
TL*THE CONTACT OWNS A 2001 CHEVROLET SILVERADO 1500 EQUIPPED WITH A DORMAN EXTERIOR DOOR HANDLE. WHILE OPENING THE REAR DRIVERS SIDE DOOR THE CONTACT'S HAND WAS CUT ON THE DOOR HANDLE AS IT DETACHED FROM THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER TO DIAGNOSE OR REPAIR THE DOOR HANDLE. THE FAILURE AND CURRENT MILEAGES WERE 90,000. THE VIN WAS UNAVAILABLE.
1 injured
DORMAN 86689B (9999) — EQUIPMENT Jun 11, 2010
Incident date: May 29, 2010
TL* THE CONTACT OWNS A DORMAN PANEL RETAINER. THE CONTACT STATED THAT THE PANEL RETAINER WAS APPROXIMATELY ONE MILLIMETER TOO THIN AND THE PLASTIC WAS TOO FLEXIBLE. AS A RESULT, THE CONTACT STATED THAT THE DOOR PANEL WOULD BECOME EXTREMELY LOOSE AFTER A FEW MONTHS.
DORMAN 86689B (9999) — EQUIPMENT:MECHANICAL May 18, 2010
Incident date: May 18, 2010
I OWN 2 DODGE/CHRYSLER PRODUCTS, IN THE 6 YEARS I HAVE HAD THESE CARS I HAVE HAD TO REPAIR THE ELECTRIC WINDOW CABLES 9 TIMES AT A COST OF $250.00 EACH TIME. I HAVE ASKED THE LOCAL DEALERS WHY THEY KEEP BREAKING AND I AM TOLD THAT THEY USE PLASTIC PIECES THAT DON'T HOLD UP. THESE PRODUCTS ARE SUPPOSED TO CARRY A LIFETIME WARRANTY WHICH NONE OF THE DEALERS WILL HONOR. I AM NOT THE ONLY PERSON COMPL... Read more
DORMAN STEERING SHAFT (9999) — EQUIPMENT Dec 23, 2008
Incident date: Dec 12, 2008
A RECALL NOTICE WAS RELEASED BY DORMAN PRODUCTS FOR A FAULTY STEERING SHAFT ON OCTOBER 16 AND MY COMPANY WAS NOT NOTIFIED BY MAIL UNTIL A POSTMARK DATE OF DECEMBER 12, 2008. *TR