Showing 17 complaints for BENDIX
Incident date: Nov 1, 2020
MAKING THIS REPORT TO NHTSA PER CPSC.GOV RECOMMENDATION. QUICKJACK BL-5000SLX CAR LIFT LOCK FAILURE LEADING TO COLLAPSE WITH VEHICLE ON LIFT. QUICKJACK IS A FAMILY OF "FAIL SAFE" LOCK EQUIPPED HYDRAULIC LIFT SYSTEM SOLDS TO CONSUMERS AS A SAFER ALTERNATIVE TO CAR JACK STANDS. I FOUND TO MY SHOCK THAT IT CAN EASILY BE PLACED INTO A FALSE LOCK STATE THAT SUPPORTS VEHICLE WEIGHT, BUT IS PRONE T
... O SUDDEN AND UNPREDICTABLE COLLAPSE WHEN "FALSE LOCK" FAILS. I HAD LIFTED MY 4,000 LEXUS SC430 USING MY QUICKJACK AND LOWERED IT AS USUAL INTO LOCK POSITION. NORMALLY, LOCK POSITION RIGIDLY JAMS THE ENDS OF TWO LOCKING BARS AGAINST STOP BLOCKS. NORMAL OPERATING PROCEDURE ALSO INCLUDES DEPRESSURIZING THE HYDRAULICS AFTER LOCKING. THE ENDS OF THOSE LOCKING BARS INCLUDING PIVOTING RELEASE CAMS. BY GOING UP A FAR ENOUGH FOR THE CAMS TO ALSO GO PAST THE LOCKING BLOCKS, GOING BACK DOWN INTO LOCK INSTEAD JAMS THE CAMS INTO THE LOCKING BLOCKS. THOSE PIVOTING CAMS FORMED A "FALSE LOCK" WHICH SUPPORTED MY 4,000 LB CAR UNTIL BANG! THE FALSE LOCK BROKE FREE. THANKFULLY I WAS NOT UNDER THE VEHICLE AND THE ENDS OF THE LOCKING BLOCKS FORTUITOUSLY RAMMED INTO THE STOPPING BLOCKS AS THE LIFT COLLAPSED. THE FORCEFUL IMPACT AGAINST THE LOCKING BARS DID NOT SHEAR THE LOCKING BLOCKS AND NO INJURY OCCURRED. BECAUSE FALSE LOCK LOOKS VERY SIMILAR TO CORRECT LOCK AND IS NOT EVER MENTIONED AS A POSSIBILITY FOR THE "FAIL SAFE" LOCKS USAGE INSTRUCTIONS, THIS WILL POTENTIALLY CRUSH A USER UNDER A VEHICLE. MY INCIDENT WAS LUCKY. I WAS NOT UNDER THE CAR AND THE LOCKS HAPPENED TO CATCH DURING THE COLLAPSE. I REPORTED TO BENDPAK, THE MANUFACTURER, BUT NO ACTUAL RESPONSE TO THIS ISSUE HAS BEEN RECEIVED. BECAUSE THIS AUTOMOTIVE LIFT WILL READILY CREATE A HAZARDOUS FALSE LOCK, I REPORTED TO CPSC.GOV, BUT THEY RECOMMENDED REPORTING THIS ISSUE TO NHTS INSTEAD.Read more
Incident date: Mar 10, 2015
HTTP://WWW.GOOGLE.COM/PATENTS/US8423191 FAILED PRESTRESS CALIPERS REGULARLY (40% - 50% OF THE TIME) SAT UNCONTROLLED IN THE OPEN WITHOUT A REJECT TAG FOR 8 HOURS UNTIL THE END OF THE SHIFT UNTIL THEY WERE BROUGHT TO ME IN DIAGNOSTICS, WHERE I FABRICATED A FALSE TAG AT THE END OF THE SHIFT FOR (FINANCIAL SCRAP TRACKING PURPOSES). AT ADB STATION #1 CARROUSEL, WHEN A CALIPER WITH A "FAILED PRES
... TRESS STICKER" IS PLACE ON THE CARROUSEL, THE QR CODE SCANNER FAILS THE CALIPER. NO ONE EVER CHECKS TO SEE IF THE CALIPER ON THE CARROUSEL HAS ACTUALLY PASSED THE PRESTRESS PROCESS. A FABRICATED "PASSING PRESTRESS STICKER" IS PLACE DIRECTLY OVER THE TOP OF THE FAILED STICKER ("BY HAND") BY AN ASSEMBLY TEAM MEMBER AND THE BAD CALIPER IS SENT THROUGH THE LINE AS GOOD OUT TO THE CUSTOMER. ASSEMBLY LINE WORKERS HAVING POSSESSION OF "FREE FLOATING EXTRA PASSING PRESTRESS STICKERS" IS A VIOLATION OF SAFETY PROCEDURE. THESE EXTRA PASSING STICKERS WOULD BE STORED ON A 4 X 6 INCH WAXED PAPER BLANK FROM A SHIPPING BIN STICKER INSIDE THE STATION #1 SAFETY CAGE BEHIND THE STATION CONTROL PANEL, (UNCONTROLLED & WITHIN REACH OF ANY TEMPORARY EMPLOYEE). THE ADB LINE LEAD "TYLER BRYANT" WOULD STAY ON THE ASSEMBLY FLOOR DURING ASSEMBLY WORKER BREAK PERIODS AND RUN EXTRA CALIPERS TO EMPTY THE LINE TO INCREASE PRODUCTIVITY. THEN, THE ADB LINE LEAD, "TYLER BRYANT", WOULD TAKE HIS LUNCH PERIOD BREAK LEAVING THE "UN SUPERVISED ASSEMBLY LINE TEAM MEMBERS" TO CONTINUED TO RUN ADB STATION #1 CAROUSEL WHILE IN POSSESSION OF FREE FLOATING EXTRA PASSING PRESTRESS STICKERS" FOR 35 MINUTES, COMPLETELY INVALIDATING THE (CAROUSEL QR CODE SCANNER SAFETY NET) KEEPING UNTESTED OR FAILED CALIPERS FROM ENTERING THE ASSEMBLY LINE & REACHING THE CUSTOMER. NO ONE AT ADB STATION #1 CARROUSEL HAS EVER BEEN TOLD TO ACTUALLY CHECK THE CALIPER IN THE CAROUSEL FOR A FAILED PRESTRESS STICKER BECAUSE THE CALIPER IS WAY IN THE BACK OF THE CELLRead more
Incident date: Jan 10, 2010
TL* THE CONTACT OWNS A 1998 DODGE RAM VAN WITH AFTERMARKET BENDIX BRAKES (MODEL NUMBER: 13481).THE CONTACT WAS DRIVING 10 MPH WHEN THE BRAKES WERE APPLIED BUT THE VEHICLE DID NOT RESPOND, CAUSING THE CONTACT CRASHED INTO THE REAR OF ANOTHER VEHICLE. THERE WERE NO INJURIES.THE CONTACT DID NOT CALL THE MANUFACTURER OF THE VEHICLE OR THE BRAKES IN REGARD TO THE FAILURE. THE FAILURE MILEAGE WAS 90,000
... . THE VIN WAS NOT AVAILABLE.Read more
Crash
Incident date: Dec 15, 2009
I HAVE A 1996 DODGE CARAVAN. THE BRAKE PADS AND ROTORS WERE REPLACED IN JUNE OF 2009. BENDIX BRAKE PADS AND BENDIX ROTORS WERE USED. ON DECEMBER 15, 2009, BOTH BRAKE ROTORS FAILED CAUSING A TOTAL LOSS OF BRAKING. WHILE SLOWING DOWN A LOUD BANG CAME FROM THE FRONT OF THE VAN. THE BRAKES DID NOT FEEL RIGHT AT THIS POINT. WHILE LOOKING FOR A SAFE PLACE TO PULL OVER AND STOP, ANOTHER LOUD BANG WAS HEA
... RD. AT THAT POINT THE VAN HAD NO BRAKES. THE VAN WAS STOPPED USING THE PARKING BRAKE. UPON INVESTIGATION IT WAS FOUND THAT BOTH FRONT BRAKE ROTORS HAD FAILED. THE MIDDLE HUB SECTION OF THE ROTOR HAD SEPARATED FROM THE ROTOR. THE FAILURE WAS THE SAME IN BOTH ROTORS. NO OTHER DAMAGE WAS PRESENT ON THE VAN. BOTH FRONT ROTORS WERE REPLACE ON THE VAN TO CORRECT THE PROBLEM. I STILL HAVE THE OLD ROTORS. *TRRead more
Incident date: Jul 7, 2008
BENDIX ANTI-LOCK BRAKE SYSTEM FAILURE. *ON SIX (6) DIFFERENT OCCASIONS THE BRAKES HAVE LOCKED UP WHILE DRIVING. I PRESS THE BRAKE AND IT DOESN'T MOVE (HARD BRAKE/NO BRAKES) IN THE FOLLOWING LIST THIS OCCURRENCE WILL BE STATED AS *ABS MALFUNCTION. THIS HAS RESULTED IN ONE ACCIDENT AND SEVERAL CLOSE CALLS. MAY 2004: *ABS MALFUNCTION, BRAKE FLUID ADDED $89.00. OCT 2004: ACCIDENT AND RESULT
... ING DAMAGE, BODY WORK $2704.00 DEC. 2004: *ABS MALFUNCTION (REPAIR FOLLOWING ACCIDENT), LOW FLUID DRB TEST ACCUMULATOR AND PRESSURE TESTS ALL PASS. NEW FRONT/BACK BRAKE PADS/SHOES, BRAKE FLUID. $476.34 FEB. 2005: *ABS MALFUNCTION, ABS PUMP SHORTED, REPLACE ABS PUMP, BRAKE FLUID, REPLACE BATTERY. $229.12 AUG. 2006: *ABS MALFUNCTION, REPLACE FAULTY ABS PUMP RELAY, LOW ACCUMULATOR VOLTAGE.$312.24 OCT. 2007: * ABS MALFUNCTION (WHILE GOING 70MPH ON A FREEWAY, LUCKILY NO RESULTING ACCIDENT) HIGH PRESSURE BRAKE LINE LEAKING HOSE -ABS HIGH PRESSURE, BRAKE FLUID ADDED. $528.83. JULY 2008: *ABS MALFUNCTION, ABS PUMP WOULD NOT TURN OFF, EVEN AFTER THE JEEP WAS TURNED OFF, THE BATTERY WAS DRAINED OF POWER AND I FINALLY DISCONNECTED THE BATTERY. BRAKE FLUID OVERFLOWED (COST AND DIAGNOSTIC YET TO BE DETERMINED). ****EVERYTIME THIS HAPPENS THERE IS A $90 TO $100 FEE JUST TO HAVE A DEALER LOOK AT IT. I'M FORTUNATE I HAVEN'T INJURED OR CAUSED THE DEATH OF ANYONE ELSE. I HAVE INJURED MYSELF DURING THE ACCIDENT IN 2004, BUT I DIDN'T HAVE HEALTH INSURANCE SO I DIDN'T GO TO A HOSPITAL. THIS JEEP IS A LEMON, AND IF I COULD AFFORD ANOTHER CAR I WOULD. THE ONLY REPAIR COVERED BY THE RECALL WAS IN FEB. 2005 WHEN THE ACTUAL ABS PUMP WAS REPLACED FOR NO CHARGE. THERE ARE ALWAYS ADDITIONAL CHARGES THOUGH FOR PARTS THAT ARE NOT INCLUDED IN THE RECALL. SOMETHING HAS TO BE DONE ABOUT THIS BEFORE SOMEONE IS KILLED. *TRRead more
Incident date: Mar 9, 2006
DT*: THE CONTACT STATED THE COOLING VEINS ON THE ROTORS WERE DRILLED THROUGH. FOUR BRAKE ROTORS WERE PURCHASED FOR THE VEHICLE ON 3/9/2006. WHEN THE DEALER OF THE ROTORS WAS NOTIFIED, THEY DETERMINED THE CONTACT SHOULD NOT DRIVE THE VEHICLE BECAUSE THE BREAKS MAY FAIL. THE DEALER PROMISED TO THE REPLACE THE ROTORS. WHEN THE MANUFACTURER OF THE ROTORS WAS NOTIFIED, THEY DETERMINED THAT THEY WERE N
... OT RESPONSIBLE FOR THE PRODUCTION OF THE PART BECAUSE THE ROTORS ARE COUNTERFEIT PARTS.Read more
Incident date: Jul 19, 2005
CONTINUING ABS FAILURE, I HAVE HAD THE ABS REPAIRED SEVERAL TIMES UNDER WARRANTY, BUT THE ABS SYSTEM KEEPS FAILING. NOW MUSIC CITY DODGE IS TELLING ME THERE IS CONTAMINATION IN THE SYSTEM AND EVERY THING IN THE BRAKE SYSTEM NEEDS TO BE REPLACED TO THE TUNE OF $3000.00. I CAN'T SEE HOW THIS IS CORRECT CONSIDERING THEY ARE THE ONLY ONES WHO HAVE WORKED ON THE BRAKES.*JB
Incident date: Jan 1, 1996
THIS IS AN INQUIRY RELATED TO H-D TRUCK ABS. ARE THERE ANY DATA WHICH SHOWS A CAUSE AND EFFECT RELATIONSHIP BETWEEN ABS DEFECTS AND ACCIDENTS. IF YES, IS THE DETAIL AS TO MAKE, MODEL, YEAR AND NAME OF ABS SYSTEM AVAILABLE? IF THERE WAS COLLATERAL DAMGE TO OTHER COMPONENTS, WOULD THAT ALSO BE AVAILABLE? I INCLUDED A START DATE FOR ANY AVAILABLE DATA
Crash
Incident date: Jan 1, 1996
THIS IS AN INQUIRY RELATED TO H-D TRUCK ABS. ARE THERE ANY DATA WHICH SHOWS A CAUSE AND EFFECT RELATIONSHIP BETWEEN ABS DEFECTS AND ACCIDENTS. IF YES, IS THE DETAIL AS TO MAKE, MODEL, YEAR AND NAME OF ABS SYSTEM AVAILABLE? IF THERE WAS COLLATERAL DAMGE TO OTHER COMPONENTS, WOULD THAT ALSO BE AVAILABLE? I INCLUDED A START DATE FOR ANY AVAILABLE DATA
Crash
Incident date: Jan 1, 1996
THIS IS AN INQUIRY RELATED TO H-D TRUCK ABS. ARE THERE ANY DATA WHICH SHOWS A CAUSE AND EFFECT RELATIONSHIP BETWEEN ABS DEFECTS AND ACCIDENTS. IF YES, IS THE DETAIL AS TO MAKE, MODEL, YEAR AND NAME OF ABS SYSTEM AVAILABLE? IF THERE WAS COLLATERAL DAMGE TO OTHER COMPONENTS, WOULD THAT ALSO BE AVAILABLE? I INCLUDED A START DATE FOR ANY AVAILABLE DATA
Crash
Incident date: Jun 30, 2005
MY ORIGINAL SET OF INNER BRAKE PADS WERE 75% WORN PER DEALER REPAIR SHOP AT 29,672 MILES. THE OUTER PADS WERE FINE. THE ROTORS WERE APPROACHING END OF LIFE. I HAD THEM REPLACE THE PADS AT THIS TIME. THE DEALER DID NOT OFFER TO COVER THEM UNDER WARRANTY. AT 30,945, 1273 MILES LATER, I TOOK THE CAR BACK FOR ANOTHER BRAKE INSPECTION. AT THIS TIME THEY FOUND THAT THE ROTORS WERE RUSTED AND PITTE
... D, NOT NORMAL WEAR. THEY REPLACED THE PADS AND THE ROTORS UNDER WARRANTY (SEEMS STRANGE IT WASN'T WARRANTY BEFORE?!?!?). NOW AT 65K MILES I TOOK THE CAR IN FOR A BRAKE INSPECTION AT A REPAIR SHOP. THEY SAID THE FRONT PADS AND ROTORS WERE SHOT AND THEY HAD ABOUT TWO WEEKS LEFT OF CITY DRIVING LEFT. MY HUSBAND REPLACED BOTH THE PADS AND THE ROTORS THIS WEEKEND. THE INNER PADS WERE WORN DOWN TO THE RIVETS THAT HOLD THE PAD TO THE MOUNTING SURFACE. THE OUTER PADS WERE HARDLY THINNER THAN THE BRAND NEW PADS OUT OF THE BOX. SO THIS LEADS ME TO BELIEVE THAT GM HAS AN ISSUE WITH THE BRAKE CALIPERS NOT APPLYING PRESSURE EVENLY. I HAVE SEEN COMPLAINTS LIKE THIS ON THIS WEBSITE REFERRING TO THE SAME PROBLEM. *NMRead more
Incident date: May 10, 2005
TERRIBLE SQUEALING NOISE IN BELT AREA. DEALER CHARGED ~$250 FOR BELT AND TENSIONER REPLACEMENT AND NOISE WAS GREATLY REDUCED. SEVERAL YEARS LATER THE NOISE RETURNED AND GREW EVEN WORSE. REPLACED THE WORN BELT AND NOISE WAS GREATLY REDUCED FOR ABOUT TWO WEEKS. AFTER THE NOISE RETURNED, REMOVED THE BELT AND CHECKED ALL PULLEYS - FOUND NO PROBLEMS. REPLACED TENSIONER AND IDLER PULLEYS ANYWAY (~$20 EA
... CH FROM DEALER) AND REINSTALLED BELT. NOISE WAS REDUCED FOR ABOUT TWO DAYS. TOOK VAN TO DEALER WHO SAID THAT IT WAS THE TENSIONER AND WERE SURPISED THAT IT HAD LASTED AS LONG AS IT DID. I PURCHASED AND INSTALLED A NEW ALTERNATOR, POWER STEERING PUMP AND TENSIONER. THE NOISE WAS GREATLY REDUCED, BUT RETURNED FULL FORCE WITHIN A COUPLE OF DAYS. IN DESPERATION I TURNED TO BELT DRESSING AS A POSSIBLE SOLUTION SINCE I HAD CLEANED ALL OF THE PULLEYS PRIOR TO BELT REINSTALLATION. WHEN THE BELT DRESSING WAS SPRAYED ON THE TENSIONER PULLEY THE SOUND DISAPPEARED FOR A FEW SECONDS, THEN RETURNED. BELT DRESSING HAD SMALL OR NO EFFECT WHEN SPRAYED AT OTHER LOCATIONS ALONG THE SERPENTINE BELT.Read more
Incident date: Jan 31, 2004
I HAVE A POTENTIAL PROBLEM TO REPORT WITH A LOCAL CLINIC INVOLVED IN TESTING COMMERCIAL DRIVERS ON PRE-EMPLOYMENT AND RANDOM DRUG AND ALCOHOL SCREENINGS. I HAVE WHAT I CONSIDER RELIABLE INFORMATION THAT THEIR PROCESS, AND PERSONNEL, HAVE BEEN CORRUPTED. I HAVE TRIED OTHER ATTEMPTS AT ENTRY INTO THE DOT E-MAIL SYSTEM TO SUBMIT THIS MESSAGE, BUT HAVE BEEN UNSUCCESSFUL. PLEASE, I IMPLORE YOU, FORWARD
... THIS MESSAGE TO THE APPROPRIATE PERSONNEL WITHIN THE DOT. THANK YOU FOR YOUR TIME AND EFFORT. *JBRead more
Incident date: Aug 26, 2003
BRAKES ARE NO GOOD AFTER 6500 MILES THE DEALER WON'T FIX THEM UNDER WARRANTY BECAUSE HONDA CLAIMS IT'S THE WAY I DRIVE. *AK
Incident date: Jul 3, 2003
MY 1992 PLYMOUTH GRAND VOYAGER MINIVAN HAS EXPERIENCED RECURRING FAILURE OF THE ANTI-LOCK BRAKING SYSTEM. THE BRAKE SYSTEM WARNING LIGHT AND ABS WARNING LIGHT BOTH ILLUMINATED. ON OCCASION THE SYSTEM RESUMED OPERATION IF THE VEHICLE WAS TURNED OFF OR NOT DRIVEN FOR 2 OR MORE HOURS. IN MARCH OF 2003 A LOCAL GARAGE DIAGNOSED THE ABS RELAY WAS NOT PROVIDING POWER TO THE ABS PUMP. THE RELAY WAS REP
... LACED - COST $100. DAYS LATER THE SYSTEM FAILED AGAIN. THE PUMP WOULD ONLY OPERATE IF CONNECTED TO DIRECT BATTERY VOLTAGE TO START IT RUNNING. IN LATE APRIL THE ABS PUMP WAS REPLACED BY ANOTHER LOCAL GARAGE COST OVER $500. THE SYSTEM OPERATED ANOTHER 3 WEEKS, AND THEN FAILED AGAIN, COMPLETELY FAILING DURING IN MID-JUNE. THE VAN WAS TOWED TO THE SAME GARAGE. THE TECHNICIAN IDENTIFIED THAT THE ABS RELAY COIL HAD FAILED. THE VAN IS UN-DRIVABLE BECAUSE THE ABS PUMP ALSO SUPPLIES POWER BRAKE PRESSURE. THE VAN WAS TOWED TO CHRIS LEITH DODGE IN WAKE FOREST, NC ON JULY 3, 2003 AND INSPECTED. ON JULY 11, 2003 THE SERVICE DEPARTMENT LET ME KNOW THAT THEY NEEDED THE DISTRICT MANAGER TO MAKE DETERMINATION OF RECALL WARRANTY REPAIR OF THE SYSTEM. JULY 15, 2003, THE SERVICE MANAGER AND DISTRICT MANAGER DETERMINED THAT THE PART THE TECHNICIAN IDENTIFIED AS MALFUNCTIONING (HYDRAULIC ASSEMBLY R-4683398) WAS NOT A PART OF RECALL 96V-099 # 685. THE ABS PUMP IS PART OF THE RECALL AND WAS TO BE WARRANTED FOR LIFE. THE RECALL ALSO STATES THAT REPAIRS DONE EARLIER TO THIS PART WERE TO BE REIMBURSED AS A PART OF THIS RECALL. I AWAIT INFORMATION ON HOW LONG IT WILL TAKE TO OBTAIN AND INSTALL REPAIR PARTS. THE REPAIR ESTIMATE IS $999.84. THE VAN WAS PURCHASED USED FOR $1800. REPAIRS ARE NEARING THAT VALUE. ACCORDING TO COMPLAINTS AND THE ENGINEERING EVALUATION THIS IS A RECURRING PROBLEM. I KNOW THE VAN IS NOT NEW, BUT AT LEAST IT CAN BE SAFE, OR THE PUBLIC SHOULD BE WARNED NOT TO KEEP THESE VEHICLES IN OPERATION IF CHRYSLER WILL NOT HONOR THE TERMS AND SPIRIT OF THE RECALL.Read more
PETITION FOR DEFECT INVESTIGATION OF BENDIX COMMERCIAL VEHICLE SYSTEMS FOR RECALL OF THE EC-17 ANTI-LOCK BRAKE ELECTRONIC CONTROLLER FOR BUSES, TRUCKS, AND TRACTORS(RECALL 00E-041), AND THE DURA- DRAIN M-12 MODULATOR FOR ITS TRAILER ANTI-LOCK BRAKE SYSTEM. *MR *SCC *JB
SR-5 PARK BRAKE CONTROL VALVE - IF ONE SECTION OF THIS VALVE FAILS, IT WILL NOT ALLOW AIR INTO THE SERVICE BRAKE SUPPLY TANK, WHICH WILL EVENTUALLY DRAIN OUT OF AIR COMPLETELY FROM NORMAL BRAKE USAGE.