Showing 40,899 complaints - component: ENGINE AND ENGINE COOLING
Incident date: Mar 2, 2026
The contact owns a 2015 Kia Soul. While driving at an undisclosed speed, the check engine warning light illuminated, indicating a failure with the catalytic converter. The vehicle was taken to an independent mechanic, where it was diagnosed, and the mechanic associated the failure with NHTSA ID Number: 19V120000 (Engine, Engine and Engine Cooling). The vehicle was then taken to the dealer for the
... recall repair. Approximately 20,000 miles later, the failure reoccurred, and the vehicle was returned to the independent mechanic. The mechanic stated that the failure had reoccurred and informed the contact that the parts were possibly not repaired or replaced during the recall repair. The failure reoccurred three times. The dealer was notified of the failure, but the vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 200,900.Read more
Incident date: Mar 14, 2025
The contact owns a 2015 Kia Optima. The contact stated that while driving at 40 MPH, there was smoke coming from underneath the hood, and the engine overheated. The check engine warning light was illuminated. The contact was able to pull over to the side of the road and add coolant to the coolant reservoir. The vehicle slowly started and was driven to the destination. The contact stated that the e
... ngine was overheating if driven for more than 10 minutes. The vehicle was taken to an independent mechanic, where it was determined that the vehicle was experiencing excessive coolant consumption, and coolant was added as needed. The mechanic determined that the failure might be related to the engine. The vehicle failed to start and was undrivable. The vehicle was not repaired. The dealer was contacted and referred the contact to the manufacturer for assistance. The manufacturer was contacted, and a case was filed. The failure mileage was approximately 124,000.Read more
Incident date: Jan 13, 2026
The contact owns a 2019 Ram Promaster 1500. The contact received notification of NHTSA Campaign Number: 25V720000 (Engine and Engine Cooling); however, the part to do the recall repair was not yet available. While driving at various speeds, there was an abnormal electrical burning odor coming from the vehicle. The burning odor was also coming from the vehicle when the vehicle was turned off, and t
... he hood was raised. Additionally, the driver's side radiator fan was constantly running, and the passenger's side radiator fan made an abnormally loud sound while running at high speed. There was a loud ticking sound coming from the engine. An unknown warning light was illuminated. The contact used an OBD reader and became aware that the engine temperature was approximately 226-degrees. An independent mechanic determined that the failure was related to the recall. The manufacturer was notified of the failure and advised the contact to take the vehicle to the dealer for a diagnostic test to determine whether rental assistance would be provided. The contact stated that the vehicle was unsafe to drive to the dealer because the dealer was approximately 1 hour away. The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was approximately 112,000.Read more
Incident date: Feb 27, 2026
The contact owns a 2022 GMC Yukon. The contact received notifications of NHTSA Campaign Numbers: 22V617000 (SEAT BELTS), 25V274000 (ENGINE AND ENGINE COOLING), and 22V903000 (EXTERIOR LIGHTING). The vehicle was serviced under Customer Satisfaction Program: N242436631. However, the failure occurred. The contact stated that after the serial data gateway module was updated, the check engine warning l
... ight remained illuminated. The vehicle failed to restart with the key fob, and the doors failed to unlock with the key fob. The vehicle was taken back to the dealer; however, the dealer refused to diagnose or repair the vehicle. The manufacturer was not made aware of the issue. The failure mileage was 177,000.Read more
Incident date: Mar 2, 2026
The contact owns a 2020 GMC Sierra 1500. The contact stated that while driving approximately 40 MPH, the check engine warning light illuminated. The vehicle was taken to a dealer, where it was diagnosed, and determined that the oil pump solenoid needed to be replaced. The vehicle was repaired, but after the repair was performed, the engine seized. The manufacturer was notified of the failure. The
... failure mileage was approximately 45,000.Read more
Incident date: Mar 2, 2026
The contact owns a 2012 Dodge Durango. The contact stated that when the vehicle was started, the check engine warning light illuminated. Approximately three weeks later, while stopped at a light, the vehicle accelerated unintendedly. The gear shifter was shifted to park(P) to stop the vehicle. The vehicle was then taken to an independent mechanic, where it was diagnosed and it was determined that
... the timing chain was blown. The vehicle was repaired, but the failure persisted. The vehicle was subsequently taken to an independent mechanic on several occasions, where it was diagnosed and determined that there were failures with Oxygen sensors, head gaskets, oil pan, oil pump, B2S1 heater, that the intake manifold was cracked, there was cylinder #2 misfire, and the circuit harness needed to be repaired, and DTC: P0300 was retrieved. The vehicle was repaired each time, but the failure persisted. The manufacturer was notified of the failure. The failure mileage was 190,000.Read more
Incident date: Feb 28, 2026
The contact owns a 2018 Ford Taurus. The contact stated that the vehicle was left at the independent mechanic for the oil change. While riding the bus, on the way home they mechanic called the contact to inform them that the vehicle had caught fire and the engine had burned while in their parking lot. The fire possibly originated from the battery, per the mechanic center however the contact mentio
... ned the battery was recently replaced with a new battery. The contact had not been able to retrieve the vehicle and was unsure if the vehicle was totaled. The dealer had been reaching out to the contact to offer a trade-in or buy-back option. The vehicle had not been repaired. The manufacturer was not informed of the failure. The failure mileage was unknown.Read more
Fire
Incident date: Oct 15, 2025
The contact owns a 2023 Toyota Tundra. The contact received notification of NHTSA Campaign Number: 25V767000 (Engine and Engine Cooling); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact ha
... d not experienced a failure.Read more
Incident date: Aug 13, 2025
The contact owns a 2001 Mazda MX-5 Miata. The contact received notification of TSB: 3505H (Non-Methane Organic Gas (NMOG) levels exceeding standards. The contact recently purchased the vehicle. The vehicle was taken to the dealer, who informed the contact that the remedy was not yet available. The contact was informed that parts were no longer being manufactured to repair the vehicle. The manufact
... urer was made aware of the issue and informed the contact that a search would be done to find a dealer that had recall repairs. The contact had not received a callback from the manufacturer. The contact had not experienced a failure.Read more
Incident date: Jun 10, 2025
The contact owns a 2022 Ford Bronco. The contact stated that while her husband was driving 65 MPH, the vehicle unintendedly decelerated and jerked abnormally. The driver pulled over to the shoulder of the road and inspected the vehicle. The driver then drove to the dealer, where the vehicle was diagnosed as having a contained fire inside the exhaust pipe. The vehicle remained at the dealer for fur
... ther diagnostic tests with the assistance of the engineers. The dealer informed the contact that the manufacturer had denied the contact vehicle rental assistance. The vehicle was not yet repaired. The contact stated that with the three recalls, it was unsafe to continue driving the vehicle. The manufacturer was notified of the failure. The failure mileage was approximately 80,000.Read more
Incident date: Feb 26, 2026
The contact owns a 2023 Nissan Rogue. The vehicle was repaired under NHTSA Campaign Number: 25V437000 (ENGINE AND ENGINE COOLING). The contact stated that there was an abnormal sound coming from the engine. Once the accelerator pedal was depressed, the abnormal sound was heard for a short while before the noise ceased. No warning lights were illuminated. The contact stated that while driving at a
... slower speed, the abnormal sound was more frequent. The vehicle was taken to the dealer. However, no cause for the failure was found. The dealer informed the contact that the sound was normal for the size of the engine. The contact stated that the failure persisted. The contact stated that on a separate occasion, the vehicle was taken to the dealer, where it was diagnosed and determined that the Exhaust Gas Recirculation (EGR) valve had failed. The vehicle was not repaired due to the cost. The manufacturer was not notified of the failure. The failure mileage was approximately 7,000.Read more
Incident date: Jan 1, 2026
The contact owns a 2020 Kia Optima. The contact stated that while the vehicle was at a full stop, the red oil warning light illuminated; however, after driving off, the warning light disappeared. The vehicle was driven to an independent mechanic where it was diagnosed with an oil pump failure caused by low oil pressure while the vehicle was stationary, and the RPM was low. The vehicle was not repa
... ired. The manufacturer was not notified of the failure. The failure mileage was 167,000.Read more
Incident date: Jan 6, 2026
The contact owns a 2024 GMC Sierra 1500. The contact received notification of NHTSA Campaign Number: 25V274000 (Engine and Engine Cooling); and the vehicle was taken to the dealer, where the contact was informed that no repair was needed, upon inspection. The contact stated that while driving at 70 MPH, the vehicle stalled. There was no warning light illuminated. The contact was able to pull over
... to the side of the road. The vehicle failed to restart and was towed to the dealer, where it was diagnosed and determined that the engine had failed and needed to be replaced. The vehicle was in the process of being repaired free of charge. The contact related the failure to NHTSA Action Number: RQ26001 (Engine). The manufacturer was notified of the failure, but no vehicle rental assistance was provided. The failure mileage was approximately 45,000.Read more
Incident date: Feb 1, 2026
The contact owns a 2021 Kia Seltos. The contact stated that while driving 65 MPH up a slight hill, the vehicle shuddered significantly and failed to accelerate upon depression of the accelerator pedal. The check engine warning light then started flashing. The driver was able to pull over to the side of the road. The vehicle was taken to Hamlin Automotive on several occasions. The mechanic replaced
... 4 spark plugs, oil piston rings, and the camshaft; however, the failure persisted. The mechanic advised the contact that the failure might be related to the fuel injectors. Additionally, the mechanic had informed the contact that the vehicle might be experiencing excessive oil consumption. The contact received notification of NHTSA Campaign Number: 25V099000 (Engine and Engine Cooling), and the vehicle was taken to the dealer for recall repair; however, the contact was informed that no issue was found upon inspection of the vehicle. The contact stated that while driving at 65 MPH, the check engine warning light started flashing. The driver pulled over to the side of the road. The vehicle was towed to the independent mechanic, where it was diagnosed and determined that the engine had failed and needed to be replaced. The vehicle was not yet repaired due to the cost. The contact related the failure to the recall. The manufacturer was contacted and referred the contact to the dealer for assistance. The failure mileage was approximately 72,000.Read more
Incident date: Feb 1, 2026
The contact owns a 2023 Ram Promaster 3500. The contact received notification of NHTSA Campaign Number: 25V720000 (ENGINE AND ENGINE COOLING); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The c
... ontact had not experienced a failure.Read more
Incident date: Sep 1, 2024
The contact owns a 2021 Ram Promaster 2500. The contact received notifications of NHTSA Campaign Numbers: 25V552000 (Back Over Prevention) and 25V720000 (Engine and Engine Cooling); however, the parts to do the recall repairs were not yet available. The contact stated while shifted in reverse(R), the rearview camera failed to display a clear image of the rear of the vehicle. The local dealer was c
... ontacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The failure mileage was approximately 100,000.Read more
Incident date: Nov 4, 2025
The contact owns a 2021 Ford Bronco Sport. The contact stated that while her husband was driving at 60 MPH and entering the base at 15 MPH, the overheating message was displayed. The driver pulled over, and the light turned off. After exiting the vehicle, he noticed the vehicle had caught fire. The driver disconnected the battery. There were no reported injuries. Another driver stopped with a fire
... extinguisher to assist with putting out the fire. The fire department was able to extinguish the fire. The vehicle was towed to the local dealer, but the vehicle was not diagnosed or repaired. The contact stated that the failure was related to NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The manufacturer was contacted, who initially was sending an inspector but changed to viewing the photos. The failure mileage was approximately 80,000.Read more
Fire
Incident date: Feb 10, 2026
The contact owns a 2020 Ram 3500. The contact stated while driving approximately 50 MPH, the engine overheated. There was no warning light illuminated. The vehicle was towed to the dealer, where it was diagnosed and determined that the cooling fan module had failed, and the engine needed to be replaced. The vehicle was repaired. The manufacturer was made aware of the failure and referred the conta
... ct to the NHTSA Hotline to report the failure. The approximate failure mileage was 97,000.Read more
Incident date: Feb 26, 2018
The contact owns a 2023 Chevrolet Tahoe. The contact stated that the vehicle was repaired under NHTSA Campaign Number: 25V274000 (Engine and Engine Cooling) in November 2025 by the local dealer. The contact stated that the engine had passed the inspection, and a higher viscosity oil had been added along with the other steps stated in the recall. The contact stated that while driving approximately
... 55 MPH, the accelerator pedal was depressed; however, the vehicle failed to respond. The gear shift indicator indicated that the transmission had been shifted into neutral(N). The contact attempted to shift to drive(D) when the vehicle stalled. The vehicle was stopped but was unable to restart the vehicle. The vehicle was towed to the same dealer who had completed the recall repair. The dealer diagnosed the vehicle and determined that the engine, starter, radiator, and fuse block needed to be replaced. The vehicle was being repaired. The manufacturer was informed of the failure and a complaint was filed. The failure mileage was approximately 48,000.Read more
Incident date: Jun 2, 2025
The contact owns a 2015 Ram 1500. The contact stated that while driving approximately 80 MPH with cruise control engaged, the contact heard an abnormal sound. Upon deactivating the cruise control feature, the vehicle stalled. There was no warning light illuminated. The contact was able to pull over to the side of the road, and after opening the hood, the contact noticed an oil leak. The vehicle wa
... s towed to Patriot Diesel, where it was diagnosed and determined that the EGR system and fuel system failures had caused catastrophic engine failure, and there was a hole in the engine. The mechanic determined that the engine needed to be replaced. The vehicle was not repaired due to the cost. The contact related the failure to NHTSA Campaign Numbers: 22V406000 (Fuel System, Diesel) and 19V757000 (Engine and Engine Cooling). The manufacturer was notified of the failure and informed the contact that the dealer was at fault. No assistance was provided. The failure mileage was approximately 115,000.Read more
Incident date: Feb 25, 2026
The contact owns a 2018 Ford Transit. The contact stated that while driving at an undisclosed speed, there was a misfire coming from the engine with the check engine warning light illuminated. The vehicle was taken to several independent mechanics, where it was diagnosed with coolant intrusion into the engine, causing engine failure. The contact was informed that the engine needed to be replaced.
... The vehicle was not repaired. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 90,000.Read more
Incident date: Feb 14, 2026
The contact owns a 2024 Toyota Tundra. The contact received notifications of NHTSA Campaign Numbers: 25V322000 (Exterior Lighting) and 25V767000 (Engine and Engine Cooling); however, the parts for the recall repairs were not yet available. The dealer was contacted, and the contact was informed that the parts were not yet available. The manufacturer was contacted, and the contact was informed that
... the parts were not available. In addition, the contact was informed that the parts could take eight months or more to become available. The contact stated that the vehicle was unsafe to drive. In addition, the contact stated that the vehicle was used to transport his wife and grandson to their destinations. The contact had not experienced a failure.Read more
Incident date: Jan 12, 2026
The contact owns a 2017 Honda Ridgeline. The contact stated that while starting and driving the vehicle, the driver became aware that the engine was knocking. The vehicle was driven to a local dealer, where it was diagnosed, and the failure was associated with NHTSA Campaign Number: 23V751000 (ENGINE AND ENGINE COOLING); however, the VIN was not included in the recall. The vehicle was not repaired
... . The manufacturer was notified of the failure. The failure mileage was 90,000.Read more
Incident date: May 27, 2025
The contact owns a 2005 Nissan Xterra. The contact stated that while driving at various speeds, the vehicle stalled inadvertently on several occasions. The contact was able to pull over to the side of the road on several occasions. There was no warning light illuminated. The vehicle was restarted, and the contact continued driving. The vehicle was taken to an independent mechanic, where it was dia
... gnosed and determined that the Intelligent Power Distribution Module (IPDM) needed to be replaced. The vehicle was not repaired. The contact related the failure to NHTSA Campaign Number: 10V517000 (Engine and Engine Cooling); however, the VIN was not included. The dealer and the manufacturer were not contacted. The failure mileage was approximately 130,000.Read more
Incident date: Oct 15, 2025
The contact owns a 2015 Kia Soul. The contact stated that while driving approximately 70 MPH, the vehicle started losing motive power. The check engine warning light was illuminated, and the vehicle stalled. The vehicle was restarted, but was sputtering and making abnormal sounds. The contact stated that the floorboard became very hot. The vehicle was towed to a local dealer to be diagnosed, and i
... t was determined that the catalytic converter needed to be replaced. The vehicle was not repaired. The contact stated that the vehicle was repaired under NHTSA Campaign Number: 19V120000 (Engine, Engine and Engine Cooling); prior to the most recent failure with the catalytic converter. The contact stated that the catalytic converter was replaced three times. The manufacturer was informed of the failure. The failure mileage was approximately 101,000.Read more
Incident date: Apr 24, 2025
The contact owns a 2020 Hyundai Palisade. The contact stated that the vehicle was consuming an excessive amount of oil. There was an oil-burning odor coming from the vehicle. There was a misfire coming from the engine before the vehicle stalled. The Auto START/STOP was activated while driving. The feature was turned off, but quickly reactivated. There were no warning lights illuminated. The vehicl
... e was taken to the local dealer, who was unable to determine the cause of the failure. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 89,000.Read more
Incident date: Feb 23, 2026
The contact owns a 2018 Ford Escape. The contact stated that while the vehicle was parked, the contact attempted to start the vehicle, and the vehicle stalled. The check engine warning light was illuminated. The failure had occurred on several occasions. The vehicle was taken to an independent mechanic, where it was diagnosed with coolant intrusion into the engine, and the engine and the inner coo
... lant system needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 159,000.Read more
Incident date: Feb 24, 2026
The contact owns a 2019 Ford Escape. The contact stated that while driving at 55 MPH, the check engine warning light illuminated. A dealer was contacted. The vehicle was taken to the dealer, where it was diagnosed, and it was determined that the engine needed to be replaced due to coolant intrusion into cylinder #2. The vehicle was not repaired. The manufacturer was not notified of the failure. Th
... e approximate failure mileage was 74,500.Read more
Incident date: Jan 23, 2026
The contact owns a 2020 BMW X3. The contact stated that while driving approximately 45 MPH, the vehicle began to shake with the message, "Pull Over Engine Oil Pressure Low Pull Over Stop Driving to Avoid Engine Failure". The contact immediately pulled over to the side of the road, inspected the vehicle, and became aware there was no issue with the oil. The vehicle was towed to a certified mechanic
... , who diagnosed the vehicle and determined that the oil pump was defective due to the oil pump being manufactured with plastic. The mechanic confirmed it was a known issue, and the oil pumps were changed to a metal material to avoid the failure. The dealer was contacted, and the new metal pump part, PN: 11418646454, was ordered. The vehicle was scheduled to be repaired. The manufacturer was informed of the failure and informed the contact that the vehicle was purchased at a dealer not associated with BMW, and the cost of the repair would not be covered. The failure mileage was approximately 60,000.Read more
Incident date: Feb 16, 2026
The contact owns a 2019 Chevrolet Silverado 1500. The contact stated that while driving 15 MPH and turning left, the low oil pressure and several unknown warning lights illuminated. The vehicle was pulled over into a parking lot. The contact stated that there was no oil in the engine. The vehicle was towed to an independent mechanic to be diagnosed. The mechanic associated the failure with NHTSA I
... D Number: 25V274000 (ENGINE AND ENGINE COOLING); however, the VIN was not included in the recall. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 30,000.Read more
Incident date: Dec 24, 2025
The contact owns a 2016 Jeep Patriot. The contact stated that while driving at an undisclosed speed, the vehicle stalled. There were several unknown warning lights illuminated. The vehicle was able to be restarted, and the contact drove to the residence; however, the failure persisted. The vehicle was taken to the dealer, who determined that the crankshaft sensor needed to be replaced. The vehicle
... was not repaired. The contact related the failure to NHTSA Campaign Number: 16V907000 (Engine and Engine Cooling); however, the VIN was not included in the recall. The manufacturer was made aware of the failure. The failure mileage was approximately 126,000.Read more
Incident date: Feb 23, 2026
The contact owns a 2022 GMC Sierra 1500. The contact received notification of NHTSA Campaign Number: 25V274000 (ENGINE AND ENGINE COOLING). The contact had parked the vehicle in a parking space when the engine seized. No warning lights illuminated. The vehicle failed to restart and was towed to the dealer, where it was diagnosed and determined that the fuel system control module had failed. The co
... ntact was informed that the part to do the recall repair was not yet available. The vehicle remained at the dealer unrepaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The failure mileage was approximately 90,000.Read more
Incident date: Feb 23, 2026
The contact owns a 2025 Nissan Rogue. The contact stated while attempting to start the vehicle, the vehicle failed to start and became inoperable. The contact attempted to tow the vehicle to the dealer; however, the gear shifter failed to shift into neutral(N). The vehicle was not towed to the dealer. The contact referenced NHTSA Campaign Number: 26V080000 (Engine and Engine Cooling); however, the
... VIN was not associated with the recall. The manufacturer was not made aware of the failure. The failure mileage was approximately 39,000.Read more
Incident date: Feb 23, 2026
The contact owns a 2020 Ford EcoSport. The contact received notification of NHTSA Campaign Number: 23V905000 (Engine and Engine Cooling). The contact stated that when the vehicle was taken to a dealer for the recall repair, it was determined that the oil pump drive belt had disintegrated and needed to be replaced; however, the part to complete the recall repair was not yet available. The manufactu
... rer was not made aware of the issue. The failure mileage was approximately 33,000.Read more
Incident date: Jan 22, 2026
The contact owns a 2024 GMC Yukon XL. While the contact's wife was driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. In addition, the contact's wife noticed an abnormal knocking sound before the engine seized. The check engine warning light illuminated. The vehicle was towed to the dealer, where it was diagnosed and DTC: P0
... 305 (lifter on cylinder 5); was retrieved, and the intake valve detached and damaged the camshaft. The contact was informed that the lifters and related parts, camshaft, and the coolant pump needed to be replaced. The vehicle was repaired; however, the failure reoccurred. The vehicle was taken back to the dealer where it was diagnosed with engine failure due to the metal shavings found in the oil. The contact was informed that the engine needed to be replaced. The vehicle was not diagnosed. In addition, the failure had occurred within 2,500 miles of the initial repair. The manufacturer was made aware of the failure ,and a case was filed. The failure mileage was approximately 14,589.Read more
Incident date: Jan 9, 2025
The contact owns a 2007 Mercedes-Benz SL55. The contact stated that while driving at an undisclosed speed, the message "Service Active Body Control" was displayed on the instrument panel. In addition, the contact stated that prior to receiving the Active Body Control message, several fluid stains were found on the ground. The contact believed that the stains were hydraulic fluid. The vehicle was t
... aken to the dealer, where it was diagnosed with active body control failure, which caused the leak of the hydraulic fluid. The local dealer provided the contact with NHTSA Campaign Number: 07V263000 (SUSPENSION, ENGINE, AND ENGINE COOLING). The contact related the failure to the recall; however, the VIN was not included. The vehicle was not repaired. The manufacturer was made aware of the failure and confirmed that the VIN was not included in the recall and referred the contact to the NHSTA Hotline for assistance. The failure mileage was approximately 168,000.Read more
Incident date: Feb 18, 2026
The contact owns a 2023 Ram Promaster 3500. The contact received notification of NHTSA Campaign Number: 25V720000 (Engine and Engine Cooling). The contact was concerned about a potential fire. The local dealer was not notified. The vehicle was not diagnosed or repaired. The manufacturer was contacted and confirmed that parts were not yet available for the recall repair. The contact had not experie
... nced a failure.Read more
Incident date: Jan 12, 2026
The contact owns a 2019 Ford EcoSport. The contact stated that while starting the vehicle, the low oil warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed and determined that the oil pump had failed, which caused the engine failure. The contact was informed that the engine needed to be repaired. The vehicle was not repaired. The dealer informed the contact that t
... he failure was related to a previous repair completed under NHTSA Campaign Number: 23V905000 (Engine and Engine Cooling); where the oil pump tensioner assembly had not been replaced, and only the oil drive pump belt had been replaced. The dealer contacted the manufacturer to request an engine replacement due to the recall-related failure. The manufacturer was made aware of the failure, and a case was opened. The approximate failure mileage was 38,000.Read more
Incident date: Feb 19, 2026
The contact owns a 2023 Toyota Tundra. The contact stated that after performing an oil change, metal fragments were discovered in the engine oil. There were no warning lights illuminated. The vehicle was taken to a local dealer, and the dealer confirmed that there were no active recalls associated with the VIN for the failure. The vehicle was not diagnosed or repaired. The manufacturer was contact
... ed, and a case was opened. The manufacturer referred the contact to the NHTSA Hotline for assistance. The approximate failure mileage was 36,000.Read more
Incident date: Feb 16, 2026
The contact owns a 2018 Ram Promaster 2500. The contact received notification of NHTSA Campaign Number: 25V720000 (ENGINE AND ENGINE COOLING). The vehicle was started, and there was smoke coming from the exhaust pipe. The contact was unsure if any warning lights were illuminated. The contact took the vehicle to an AAA location and was informed to tow the vehicle to a dealer for assistance. The veh
... icle was towed to the dealer, where it was diagnosed that the low-speed radiator cooling fan failed to engage as designed, causing the engine to overheat. Due to the overheating, the engine became warped, causing a coolant leak into the cylinder, and causing escaped gases to enter the cooling system. The contact was informed that the engine and radiator cooling fan assembly needs to be replaced. The vehicle was not repaired due to the cost. The vehicle was towed to an independent mechanic, who replaced the engine and radiator cooling fan assembly. The manufacturer was made aware of the failure. The failure mileage was approximately 32,584.Read more
Incident date: Aug 20, 2025
The contact owns a 2021 GMC Sierra 1500. The contact stated that while operating the vehicle, the check engine warning light illuminated and remained illuminated. While driving at various speeds, the vehicle entered LIMP Mode, causing the vehicle to decelerate. Additionally, the radiator fan was continually activated while operating the vehicle. The vehicle was taken to the local dealer, who diagn
... osed that the coolant control valve was inoperative and needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 119,000.Read more
Incident date: Jan 14, 2026
The contact owns a 2016 Ford Escape. The contact stated that while driving at an undisclosed speed, the instrument panel indicated that the engine was overheating. While driving at 35 MPH, the temperature gauge indicated that the engine was overheating. The contact pulled over to the side of the road, where the vehicle experienced complete engine failure. The vehicle was towed to a certified mecha
... nic, who diagnosed the vehicle and determined that coolant was leaking into the engine because of a fault in the engine block. The engine needed to be replaced. The mechanic informed the contact that it was a known failure with the vehicle and referred the contact to the dealer for assistance. The vehicle was not repaired. The engine block failure was related to NHTSA Campaign Number: 26V011000 (Equipment); however, the VIN was not included. The manufacturer was informed through an online complaint of the failure; however, the contact was not able to speak with a representative. The failure mileage was approximately 110,000.Read more
Incident date: Feb 20, 2025
The contact owns a 2019 Honda Accord. The contact stated that while driving approximately 35 MPH, there was an alert that the engine was overheating displayed on the instrument cluster. The message to pull over and allow the engine to cool off was displayed. The vehicle was taken to a local dealer, who diagnosed the vehicle and determined that the head gasket had failed and needed to be replaced.
... The vehicle was repaired. The contact researched online and became aware that the head gasket failure was a known failure. The contact informed the manufacturer of the failure and was referred to the NHTSA Hotline for assistance. The failure mileage was approximately 78,000.Read more
Incident date: Jul 25, 2025
The contact owns a 2015 Ford Explorer. The contact stated that while operating the vehicle, the odor of exhaust fumes was present inside the cabin of the vehicle, causing the driver and the passenger to experience nausea and dizziness. No medical assistance was required. The contact was concerned that there was possibly carbon monoxide hazard inside the vehicle while driving. The cause of the fail
... ure was not yet determined. The manufacturer and local dealer were contacted regarding ethe failure, but no assistance was provided. The contact was informed of NHTSA Action Number: EA17002 (STRUCTURE, ENGINE AND ENGINE COOLING). The contact stated that the vehicle had experienced the failure listed in the investigation. The failure mileage was unknown.Read more
2 injured
Incident date: Oct 23, 2025
The contact owns a 2014 Ford Escape. The contact stated that while operating the vehicle, the engine overheated, causing the engine temperature gauge to rise, and the check engine warning light to illuminate. Additionally, the coolant reservoir became empty after being refilled. The contact examined the vehicle and determined that the cylinder head was cracked. The vehicle was not repaired. The ma
... nufacturer was notified of the failure, but no assistance was provided. The local dealer was not contacted. The failure mileage was 110,000.Read more
Incident date: Feb 9, 2026
The contact owns a 2022 Volkswagen Taos. The contact stated that while the vehicle was started and running, the low coolant warning light illuminated. The coolant reservoir was topped off, and the warning light disappeared. The contact referenced a Technical Service Bulletin with NHTSA ID Number: 10241177 (ENGINE AND ENGINE COOLING); and associated the failure with the TSB. The vehicle was towed t
... o a local dealer but was not repaired. The manufacturer was notified of the failure. The failure mileage was 87,100.Read more
Incident date: Nov 21, 2025
The contact owns a 2014 BMW X1. The contact received notification of NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System); however, the part to do the recall repair was not yet available. The contact stated that after shifting to park(P), there was white smoke coming from under the hood, with a burning plastic odor. No warning light was illuminated. The contact stated th
... at there were no authorized dealers close by. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 70,850.Read more
Incident date: Feb 5, 2026
The contact owns a 2017 Ford F-150. The contact had previously received notification of Customer Satisfaction Program: 21N03 (Engine Cam Phaser Replacement), and the vehicle was taken to the dealer, where the contact was informed that no repair was needed. The contact stated that a year and a half later, the vehicle made an abnormal ticking sound while idling and while driving at various speeds. T
... here was no warning light illuminated. The vehicle was taken to the dealer, where the starter was replaced; however, the failure recurred. The vehicle was taken back to the dealer, where it was diagnosed with cam phaser failure. The contact related the failure to the Customer Satisfaction Program: 21N03 (Engine Cam Phaser Replacement). The dealer replaced the cam phasers, the timing chain, the gaskets, the water pump, and other unknown parts. The vehicle was repaired at the owner's expense. The manufacturer was notified of the failure and informed the contact that the vehicle was no longer covered under the Customer Satisfaction Program. The failure mileage was approximately 65,208.Read more
Incident date: Dec 12, 2025
The contact owned a 2019 Volvo XC90. The contact stated that while driving approximately 50-52 MPH, there smoke coming from the front passenger’s side wheel well of the vehicle. The contact stated that an off-duty Police Officer witnessed the failure and activated the Emergency Lights, allowing the contact to safely pull off the highway The contact immediately pulled over and stopped the vehicle
... . The grandson seated in the front passenger’s seat immediately exited the vehicle and the contact was able to unbuckle and removed the [XXX] from the second-row middle seat. The contact stated that moments later there were explosions, and there was black smoke and flames engulfing the vehicle. The vehicle was destroyed. There were no injuries sustained; however, all three occupants of the vehicle experienced emotional trauma from the vehicle catching on fire. Medical attention was not needed. A Police Report was filed at the scene and the vehicle was towed away. The contact stated that the car seat in the rear of the vehicle was destroyed. The vehicle was examined by an Insurance Adjuster, and it was determined that the fire had started in the engine compartment. The manufacturer and local dealer were notified of the failure, but no assistance was provided. The failure mileage was 61,511. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Fire
3 injured
Incident date: Jan 4, 2026
The contact owns a 2019 BMW M5. The contact stated that the vehicle was taken to the dealer and repaired under Technical Service Bulletin Number: SIB 17 03 24. The dealer replaced the coolant expansion tank; however, the vehicle experienced a coolant leak two months later. The message "Drivetrain Malfunction" was displayed, and the coolant level was low. The vehicle was taken back to the dealer, w
... here the coolant expansion tank, 4 spark plugs, and ignition coils were replaced; however, upon driving away from the dealer, the message "Drivetrain Malfunction" was displayed, and the vehicle went into LIMP Mode and failed to exceed 40 MPH. The vehicle was taken back to the dealer, where it was repaired a third time; however, the failure persisted. The vehicle was taken back to the dealer and was being repaired. The dealer informed the contact that the vehicle was being repaired with the same parts because no updated part was available from the manufacturer. The manufacturer was notified of the failure, and the contact was awaiting a call back. The failure mileage was approximately 41,000.Read more