Showing 169,480 complaints - component: ENGINE
Incident date: Aug 8, 2026
Rod bearing failure, diagnosed by Honda Service. At a stop light, vehicle starting making very loud noises (video proof). I pulled over right away and had it towed to not risk an accident or more damage. Honda(same place that the vehicle was purchased at did most preventive maintenance) diagnosis: "Engine Major Miscellaneous | rod bearing failure. removed timing covers and confirmed t belt is
... intact and holding tension. was able to start motor momentarily and confirmed rod bearing noise. replace motor with used engine" I asked Honda Coporation for a goodwill claim and help and the claim was denied. I appealed this decision. I am asking Honda to consider whether the actual cause of my engine failure could be consistent with the type of internal engine concerns that have been documented on comparable vehicles, and to give my case the attention that such a serious failure warrants. In particular, I asked that Honda: - Reviews the complete authorized-dealer diagnosis, technician notes, repair estimate, and any teardown findings. - Determines and document the specific failed bearing and the suspected root cause of the failure. Review the oil condition, lubrication findings, crankshaft condition, and any other evidence that may explain why the rod bearing failed. -Preserves the failed components and diagnostic records while this request is being reconsidered. -Considers full or substantial goodwill assistance toward repair or engine replacement, including parts coverage, labor assistance, towing or a fair cost-sharing arrangement. This was not an expected maintenance expense, a neglected oil change, or a routine wear item. It was a sudden, serious internal engine failure. I did what Honda asks owners to do: I maintained the vehicle, completed scheduled preventive maintenance, and took well care of it. I HAVE (and provided Honda) proof of ALL PREVENTIVE maintenance completed as recommended, including a costly timing belt change. *NO warnings, lights or signs prior to tRead more
Incident date: Jan 5, 2026
The contact owns a 2025 Land Rover Range Rover. The contact stated that while driving at approximately 40 mph, the contact observed a loud grinding noise emanating from the engine compartment and a burning odor coming from the vents into the cabin. The vehicle was taken to a dealer, where it was diagnosed that there was no oil in the transfer box and the transfer box needed to be replaced. The veh
... icle was not repaired. Additionally, the contact stated that on several occasions while parked, the auto access height feature did not work as intended and failed to lower the vehicle. The vehicle was taken to a dealer, where it was diagnosed that a suspension part needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was approximately 500.Read more
Incident date: Sep 4, 2026
My 2020 Acura MDX has experienced repeated Auto Idle Stop system malfunctions. When the system activates at a stop, the engine shuts off and does not return to normal operation as expected. The incidents are becoming more frequent and create a safety concern when the vehicle is stopped in traffic. This problem has been reported by telephone on multiple prior occasions. The 12-volt battery has als
... o been replaced multiple times because we believed the battery was causing the problem, but the condition has continued.Read more
Incident date: Sep 1, 2026
I am submitting a safety complaint regarding my 2020 Ford Escape, which currently has an unrepaired safety recall involving the fuel injectors. Recall Information: Manufacturer Recall Number: 25S76 NHTSA Recall Number: 25V467 Recall Date: July 16, 2025 According to the recall notice, a fuel injector may crack and cause fuel to accumulate on top of the engine. The notice states that liquid fuel a
... nd/or fuel vapor near hot engine or exhaust components could ignite and cause an under-hood fire. I am very concerned because this recall has remained unrepaired since 2025, and as of September 2026, the remedy is still listed as unavailable. I am also currently experiencing a problem with my vehicle. Whenever I put gas in the vehicle, it has a difficult time starting afterward. The engine struggles to start after refueling, which is concerning to me because there is already an open recall involving the vehicle's fuel system. I understand that I cannot personally determine whether the starting problem is directly related to the recalled fuel injector issue. However, because the vehicle has an open fuel-system safety recall involving a potential fuel leak and fire risk, I believe these symptoms should be documented and investigated. I am concerned about continuing to operate this vehicle while the recall remains unrepaired, especially since the recall warns of the possibility of fuel or fuel vapor accumulating near hot engine components. I am requesting that NHTSA document and investigate my complaint and provide any available guidance regarding this unresolved recall and the symptoms I am experiencing. I would also like my concerns documented regarding the length of time this safety recall has remained without an available permanent repair.Read more
Incident date: Jun 12, 2026
I am filing this complaint regarding my 2019 Kia Sorento and an engine failure related to Kia’s Product Improvement Campaign/KSDS (Knock Sensor Detection System) campaign. I purchased this vehicle used in 2022. Prior to the engine failure, I was never notified of any Product Improvement Campaign affecting my vehicle. Had I been notified, I would have immediately taken the vehicle to an authoriz
... ed Kia dealership to have the campaign completed. My engine subsequently failed, and Kia denied coverage, stating that the Product Improvement Campaign was not completed before the engine failure occurred. Kia stated that notices were mailed to affected owners, but they have not provided me with documentation showing when my specific notice(s) were mailed, what address they were sent to, or proof that I was properly notified. I am concerned that affected owners may not be receiving adequate notification of this engine-related issue before a failure occurs. An engine failure can create a serious safety concern, especially if it occurs while driving, and owners may unknowingly continue operating vehicles affected by this condition without having the opportunity to complete the required update. I am requesting that NHTSA review this matter to determine whether Kia’s notification process for this campaign was effective and whether additional investigation is needed regarding engine failures associated with this issue. Vehicle Information: Year: 2019 Make: Kia Model: Sorento Date of engine failure: June 2026 I have documentation from Kia Customer Care regarding their denial of coverage and their statement that the campaign was not completed prior to engine failure.Read more
Incident date: Aug 20, 2026
Engine seized per Kia Inspected by Kia after AAA TOWED AND COULD NOT START CAR warning lamps have been on for over 6 months. Kia inspected and ran diagnostics at that time and said it was nothing to fix just an annoying dashboard malfunction.
Incident date: Aug 28, 2026
Sparl Plug recall on Jeep Grand Cherokee 2026 L Laredo 4x4. While driving my 2026 Jeep Grand Cherokee L Laredo 4x4, the vehicle occasionally jerks/shudders when I shift into Drive and begin moving. The vehicle feels sluggish and does not respond smoothly when accelerating. This has happened even after the vehicle has been running for several minutes. The vehicle is new, and I am concerned that thi
... s may be related to a powertrain or transmission problem.Read more
Incident date: Jul 1, 2026
I purchased a 2017 Lincoln MKZ and began experiencing serious engine problems, including repeated overheating and an engine misfire. The vehicle developed a check-engine light and a P0301 misfire code. I was advised by a repair shop that the vehicle has a serious engine problem and that the engine needs to be replaced. I am concerned that the overheating and engine problems could cause the vehicl
... e to suddenly lose power or suffer complete engine failure while I am driving. If the engine loses power unexpectedly while I am traveling in traffic, I could be unable to accelerate or safely move out of the way of other vehicles, creating a serious safety hazard for me, my passengers, and other motorists. I contacted Lincoln regarding these problems and asked the manufacturer for assistance, but Lincoln refused to provide assistance with the issue. I am now left responsible for addressing a potentially serious engine and safety problem. I am requesting that NHTSA document and investigate these engine, misfire, and overheating problems to determine whether they may be related to a safety defect affecting other 2017 Lincoln MKZ vehicles.Read more
Incident date: Aug 18, 2026
I own a 2022 Volkswagen Tiguan that has experienced ongoing excessive oil consumption. At approximately 60,000 miles, the vehicle experienced a much more serious incident. While traveling approximately 75 mph on the interstate, the vehicle began actively spraying engine oil, covering the exterior of the vehicle. A warning light then appeared instructing me to check the engine oil level. I was abl
... e to exit the interstate and pull into a gas station. Once parked, the vehicle was leaking an excessive amount of oil onto the concrete underneath it. I contacted the dealership, and they immediately understood the issue because they had seen the same problem occur in other Volkswagen Tiguans. I am concerned that the sudden and substantial loss of engine oil while traveling approximately 75 mph presents a serious safety risk. This type of failure could potentially cause catastrophic engine damage or engine failure at highway speeds, leaving the vehicle disabled in active traffic. I am also concerned about the possibility of oil contacting hot engine components and creating a fire hazard. This incident is especially concerning given the vehicle's prior history of excessive oil consumption and the dealership's statement that they had encountered the same issue in other Volkswagen Tiguans. I am concerned there may be an underlying defect involving the engine or oil system. I am submitting this complaint so NHTSA can document the incident and evaluate whether similar complaints involving 2022 Volkswagen Tiguan vehicles indicate a broader safety-related defect.Read more
Incident date: Dec 15, 2025
The engine needed to be replaced with just over 2,000 miles.
Incident date: Jul 16, 2025
My 2021 Ford Bronco Sport is subject to Ford Safety Recall 25S76 / NHTSA Recall 25V467 concerning cracked fuel injectors that may leak fuel and create an under-hood fire risk. This recall was issued in July 2025. Approximately 14 months later, Ford still has not made the final repair available for my vehicle. I had Ford’s interim PCM software update performed by an authorized Ford dealer on De
... cember 12, 2025. My repair order specifically identifies the work as “Campaign number: 25S76 POWERTRAIN CONTROL MODULE PCM SOFTWARE UPDATE.” The replacement parts necessary for the final remedy have never been installed on my vehicle. Ford has repeatedly moved the anticipated availability date for the final remedy. I was previously told September 2026. On September 4, 2026, after spending approximately an hour on the telephone with Ford, I was told it could now be October. I am also concerned about the information Ford is providing to owners through its own app. Despite the fact that the final recall remedy has not been performed on my vehicle, the Ford app currently displays a green checkmark and states “0 active recalls.” There is also no unresolved recall shown in my alert history. This creates the impression that my vehicle has no outstanding safety recall even though Ford confirmed to me that the permanent remedy has not been completed and the required replacement parts are still unavailable. I am concerned both about the approximately 14-month delay in providing a final remedy for a defect involving potential fuel leakage and fire, and about Ford’s consumer-facing system representing that there are zero active recalls after completion of only the interim software update. I am requesting that NHTSA review Ford’s continuing delay in providing the final remedy for Recall 25V467/25S76 and the manner in which Ford is communicating the recall status to owners who have completed the interim software update but have not received the final remedy.Read more
Incident date: Jun 13, 2025
Car began throwing a P0304 code in June of 2025. I took it to Brookshire Car Care and they ran a diagnostic, but found nothing to be wrong. In November of 2025, the car began throwing a P0304 code again and this time also had a P0303 code and P0335. The car was taken to Christian Brothers as it was unsafe to drive and the closest mechanic to my location. They found the crankshaft sensor to be dama
... ged due to metallic debris. In March of 2026, the P0304 code came on again and I now took it to the closest Kia dealership. They determined 2 coils and all spark plugs should be replaced. Now, again, the P0304 code is back as of [XXX]. I have a long list of symptoms that include the metallic debris on the crankshaft sensor, rapid oil loss, frequent rough starts on a cold engine, a metal ticking sound, constant idle vibration, a/c shuddering when car is idle or turned on and in park. The dealership has said they will not acknowledge the findings of Christian Brothers because they are not the ones who made the repair. They said they will do a thorough test on my engine, however they continued to insist it is likely a fuel injector issue. I am concerned there is extensive engine damage and they are going to try to get out of the repair by saying it’s a cheaper fix and not determining the actual cause. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Mar 11, 2026
Seats still don't work after recall fix on 2nd and 3rd row. Front seats also do not work when moving 2nd row seat front to back front seat moved instead. Power train engine issues been in hyundai service 3 times diff services depts and still not fixed have not been able to drive car since mar due to these issues. Engine light on 3 power train warning codes on. When pushing gas car hesitates and al
... most completely stops on freeway or on only 2 way highway making it very unsafe to drive. Loos of power to ac and lights due to this issue!Read more
Incident date: Apr 13, 2026
My kia soul has high oil consumption. When informed of the recall for the piston rings, I had First Team Kia look at it. They informed me that they didn't see anything wrong so they cleared the recall. They NEVER performed the oil consumption test. Within 3 weeks, I traveled over 800 miles, round trip, and upon my return home I had to put 4 qrts of oil back in my car. I took my car to Southern Aut
... o. They performed the oil consumption test that revealed the car has high oil consumption, burning 3.5 qrts of oil within 1000 miles. This engine could freeze up at any given moment putting my life and many other lives at risk as I drive this car daily on the interstate for work. The dealer confirmed there is a high oil consumption. No one has inspected this vehicle because First Team cleared the recall without properly testing my vehicle for the said issue. No lights are on the dashboard but I an constantly topping off my oil atleast 1-2 times a week.Read more
Incident date: Aug 28, 2026
Check engine light illuminated. Dealer retrieved DTC P0457 for an EVAP leak. Dealer performed EVAP diagnostic testing and determined that the canister purge valve was leaking. Purge valve was replaced at owner expense. After replacement, EVAP leak verification passed and DTC was resolved. I am reporting the failure because Ford has previously identified canister purge valve failures on other Ford
... vehicles and I believe similar failures may be occurring on Ford Fiesta vehicles.Read more
Incident date: Sep 22, 2025
EXHAUST FUMES ENTER CABIN WHEN DRIVING LOW SPEEDS AND AT IDLE, ODORS CONFIRMED BY DEALER REPAIR ATTEMPTS MADE BUT PROBLEM STILL EXSIST. FUMES STRONG ENOUGH TO MAKE EYES WATER AND GIVE OCCUPANTS HEADACHES
Incident date: Jul 15, 2025
The contact owns a 2020 Ford Escape. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the check engine warning light was intermittently illuminated. The vehicle was t
... aken to a certified mechanic who diagnosed that the spark plugs had failed and needed to be replaced. The mechanic replaced the spark plugs; however, the failure persisted. The dealer was contacted, and it was confirmed that the part was not yet available for the recall repair. The manufacturer was made aware of the issue and was unable to provide an expected date when parts would be available.Read more
Incident date: Jul 10, 2026
Engine oil leak. My mechanic found an engine oil leak that is very substantial. I have spoken to several other Jeep renegade owners who have stated that theirs is also leaking. These need to be checked out by an authorized deal ASAP due to the danger of fire. I smell burning all the while I am driving it and constantly adding oil. Mine is a 2022 model Jeep renegade and I have owned it since 202
... 4. I need to have this repaired or Ill need to get rid of it. I think the dealership I bought it from knew there was a problem but neglected to inform me as I would not have bought it.Read more
Incident date: Sep 4, 2026
I have contacted my dealer several times over the past year, and filed a complaint with Ford Motor Company's, Office of General Counsel. To date, NO response from Ford. The dealer relies on Ford for the fix. This is an alarming issue, in that the failure will be mostly unexpected and perhaps catastrophic. I find it unusual and negligent for Ford to take this long for the remedy. My dealer tel
... ls me no parts are available. I drive sometimes out of state. I may get stranded and still no one can fix the issue. Ford needs "jacking up" to get this done. Fourteen months have lapsed and its way overdue.Read more
Incident date: Sep 26, 2025
EPC light kicks on which is puts your car in limp mode, which is caused by a cylinder head issue. The EPC limits your car acceleration and speed ability, this is extremely dangerous especially on the highway. It’s been a year & Volkswagen is refusing to take responsibility and offer a recall when it’s an ongoing issue with 2021-2022 Volkswagen Tiguans. The cylinder heads have been on back orde
... r for a year. This is an issue I believe that needs a nation wide investigation & recall for customers.Read more
Incident date: Aug 14, 2026
On August 14, 2026, while driving and decelerating, I heard a knocking sound from the engine and the vehicle had difficulty downshifting. As the transmission shifted from second gear to first, the engine stalled immediately and the vehicle dropped into neutral while on the roadway. I lost propulsion in traffic. The vehicle behind me nearly rear-ended us due to the sudden stall. My children were in
... the vehicle. All dashboard warning lights illuminated at the moment of the stall. I was able to restart the engine and move the vehicle slowly, in first gear only, into a nearby parking lot. The check engine light came on at that restart and has remained on since. The vehicle sat parked and off for approximately 90 minutes. Before restarting, I checked the engine oil level and it was within the normal range. On startup, my children and I both heard a loud knocking sound and noticed an unusual smell, and the engine idled roughly while in Park. I drove approximately 15 minutes home with the rough idle continuing. On arrival the vehicle smelled hot, with a burning odor, although the temperature gauge read approximately mid-scale and was not in the high range. The check engine light remained on and the oil level was again confirmed to be within range. The vehicle has been out of service since the incident and is currently at a dealership awaiting diagnosis. This is a 2020 Hyundai Palisade with approximately 93,000 miles at the time of failure. A sudden loss of motive power in a travel lane is a safety defect.Read more
Incident date: Sep 2, 2026
Coolant intrusion in the my 2016 Ford Fusion with 1.5L EcoBoost before even hitting 80000 miles.
Incident date: Sep 2, 2026
Engine failure- my car goes into engine failure when I am driving it.
Incident date: Mar 11, 2024
My vehicles service engine light has been on for over a year now. I have contacted the service department and Ford Dealership. I was told that it was covered under Ford and I would not be charged. I have called the Ford Customer Service Department about my vehicle, but nothing seems to be correct. I am making a car payment, but I am not getting service down on my vehicle especially when it's not m
... y fault, I have these issues. I thought better of Ford. Every time I get gas in my vehicle it will not start, it's so frustrating and embarring I still have a warranty on my Ford, I am completely disgusted I literally sit there and repeat 3 times, and it finally starts, I have done everything it says to do I even replaced a purge valve, and my light comes back on. Also, when I am driving my car acts like its losing power. So now they are staying I may have a small gas leak and for me to have them put my car on a Smoke Machine. I just want my car fixed so I will feel safe driving I am even afraid to drive to [XXX] to see my daughter my car is a 2021. Also, I have either 2 recalls or 3 recalls, and I have an issue with my powertrain: Action Recommended. warning light. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Sep 3, 2026
When my car starts up, engine rpm is around 1500 or above 1000. If I would switch to reverse, the car sudden jerks back stronger and quicker than I expected even though my foot isn’t on the accelerator pedal and have pressed the brake lightly.
Incident date: Feb 1, 2025
What component or system failed or malfunctioned, and is it available for inspection upon request? The vehicle bucks and runs really rough. I believe it has to do with the open recall that has NOT yet been fixed. The fuel MPGs, xxx miles to empty, etc seems to all be affected. The dealer won't do anything about it. How was your safety or the safety of others put at risk? I'd say it's safe to dri
... ve, just not riding that great. Has the problem been reproduced or confirmed by a dealer or independent service center? They say and act like nothing is wrong. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? See above, they say nothing is wrong. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No but the issues didn't start until they worked on a repair from us trying to avoid something in the middle of the road and we hit it.Read more
Incident date: Jul 19, 2026
2018 Hyundai Tucson catastrophic engine failure consistent with known Hyundai Nu engine defect pattern documented across 141 prior owner-filed NHTSA complaints for this same vehicle. OBD codes P0326, P0301, P0302, P0303, P0304 documented July 19–25, 2026. Independent licensed mechanic confirmed in writing that engine requires replacement. Authorized Hyundai dealership service manager verbally co
... nfirmed coolant in oil — the exact failure mode documented in prior NHTSA complaints for this vehicle generation. Service Campaign 966/KSDS was completed and active when failure occurred and did not prevent it. Hyundai Motor America denied goodwill claim Case #43120457 citing out-of-warranty status and aftermarket parts — no written test results or inspection report has been produced to this household. Requesting federal investigation into pattern of engine failures in 2018 Hyundai Tucson consistent with acknowledged Nu engine defects.Read more
Incident date: Aug 27, 2026
I took my car to the Tigard Oregon bmw dealership for my three recalls that were needing addressed. I turned my car over to them in good working order. After picking it up after the repairs my service engine light came on. My car started knocking and rattling louder and louder. I returned to the dealership and requested they fix the issue. After a few days they contacted my and told me it needs a
... new engine. They say they checked over their work and the problem isn't their fault. I disagree. They say they found metal shavings in my oil. They did an oil change a week earlier and mentioned no metal in my oil.Read more
Incident date: Apr 8, 2026
We had bought this vehicle from the dealership in March 2026, it had seemed like they were trying to get rid of it. Within under a month of purchase, it flashed a malfunction error and broke down. Sent to dealership, they had fixed the relay. Problem has since worsened. Car runs extremely rough and I get two malfunction errors. During long periods of driving with extensive starting and stopping, I
... notice issues such as a delay when shifting from park to drive. Im currently studying Automotive Technology where I got to diagnose the car. It is showing 11 codes. [XXX], [XXX], [XXX], [XXX], [XXX], [XXX], [XXX]. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Aug 31, 2026
I am filing a safety complaint regarding my 2023 Volkswagen Tiguan SE R-Line with approximately 54,000 miles. The vehicle experienced a significant engine-related failure involving the oil separator/PCV system. Volkswagen diagnosed a failed oil separator/breather that caused excessive crankcase pressure, resulting in substantial oil expulsion and damage/leaks involving the plastic/composite oil p
... an and timing-chain cover. Volkswagen also identified oil contamination around engine sensors and a P0341 camshaft-position fault. The vehicle has previously experienced EPC/check-engine warnings and entered limp mode, creating concern about potential loss of power while driving. The dealer’s repair required replacement of the oil separator/PCV system, oil pan, timing-chain cover and associated gaskets, along with cleaning oil from the engine compartment and sensors. The repair estimate was approximately $2,490, later reduced to approximately $2,300. Volkswagen declined my request for goodwill assistance. I am concerned that a failure of the oil separator/PCV system can create excessive crankcase pressure and cause oil to be expelled from the engine, damage other engine components, contaminate sensors, trigger fault codes, and potentially result in reduced engine power or limp mode. Sudden oil loss or loss of engine power can create a serious safety hazard, particularly at highway speeds or in traffic. This vehicle has also experienced recurring alignment problems, requiring three alignments in approximately six months, raising additional concerns about the vehicle’s overall reliability and safety. I request that NHTSA investigate whether oil-separator/PCV failures and their resulting oil loss, component damage, sensor faults, and potential loss of power represent a broader safety defect in 2023 Volkswagen Tiguan vehicles.Read more
Incident date: Aug 24, 2026
2019 Hyundai Elantra with 2.0L Nu MPI engine suffered catastrophic engine failure at approximately 118,530 miles. Vehicle is currently at the [XXX] Hyundai dealership. Vehicle appears to fall within the exact parameters of Hyundai Recall 203/NHTSA 21V-301. Have spoken to the dealership as well as Hyundai corporate and they have refused to either honor their own recall campaign or do a goodwill ser
... vice to replace the engine, citing my VIN does not fall under their recall campaign, however they have yet to provide any reason, and according to their own campaign 203 recall information my vehicle meets the exact criteria. I am concerned the recall population may exclude vehicles suffering the same engine defect, and their clearly is a clerical error or something on their behalf, and they appear to not be interested in remedying it, which could and has in my case resulted in potential danger. My car died in the middle of [XXX], and had I been in heavy traffic and could not have coasted it down a hill to a parking lot almost certainly would have resulted in a collision. I was fortunate enough to at the time be in light traffic. Upon restarting car motor made a horrendous knocking noise, which is symptomatic of exactly what recall campaign 203 warned of with the defective engines they installed in my series of vehicles. Hyundai denied goodwill solely based on time in service and mileage rather than identifying a different failure mechanism, and as of the time of writing this has not provided an explanation of why according to them my VIN doesn't fall in their campaign, when clearly it should as it is the correct year, correct factory stock engine, correct place if manufacture, and the very same symptoms they published in their campaign. They have told me I need new engine, as was obvious by the fact it's disabled and sounds as if a rod has thrown. I have brought this to their attention every day for going on 2-3 weeks. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Sep 3, 2026
Vehicle stalls at stop lights when the air conditioner is on when idle stop is engaged.
Incident date: Apr 11, 2025
I was driving down the road going the speed limit and all of a sudden it felt like I hit a brick wall my car staked out and I was stuck in the middle of the road for about 20 minutes and finally I got it to start and drove home it did it again 2 months later
Incident date: Aug 29, 2026
I am submitting this formal statement regarding a severe, recurring safety hazard involving sudden engine stalling and internal mechanical noise on my 2026 Chevrolet Silverado 1500.The vehicle has experienced multiple sudden engine stalls during low-speed deceleration, specifically while letting off the accelerator pedal to execute low-speed turns into parking lots. When the stall occurs, the engi
... ne dies completely, causing an immediate and dangerous loss of power steering and power braking assistance mid-turn. Because the vehicle shuts off completely while still in motion, I am forced to bring the truck to a dead stop, shift the transmission out of Drive and into Park, and completely cycle the ignition system to restart the engine.There is a distinct, audible mechanical ticking sound coming from the engine compartment during operation. Crucially, the vehicle has never illuminated a Check Engine Light, displayed a dashboard warning message, or given any advance electronic indication prior to or during these sudden stalling events.This vehicle's build window falls directly into the scope of the National Highway Traffic Safety Administration’s (NHTSA) active Engineering Analysis (EA26005) investigating catastrophic valvetrain and engine failures on GM 6.2L L87 engines. Because this defect causes an unexpected loss of vehicle control with zero diagnostic warnings, it poses an immediate highway safety risk to myself and others.I request a full diagnostic scan for hidden or pending fault codes, a physical inspection of the valvetrain/Dynamic Fuel Management (DFM) system, and an inspection of the engine oil filter for metallic debris indicative of internal bearing degradation.Read more
Incident date: Sep 3, 2026
While stopped at a red light, the Auto Stop/Start system shut off the engine as designed but then failed to restart it. The vehicle remained stalled in the intersection for several minutes while I attempted to restart the engine manually. This left the vehicle and my family stopped in traffic, creating a potential safety risk from surrounding vehicles. There were no warning lamps or messages prior
... to this incident or after.Read more
Incident date: Aug 29, 2026
I am submitting this formal statement regarding a severe, recurring safety hazard involving sudden engine stalling and internal mechanical noise on my 2026 Chevrolet Silverado 1500.The vehicle has experienced multiple sudden engine stalls during low-speed deceleration, specifically while letting off the accelerator pedal to execute low-speed turns into parking lots. When the stall occurs, the engi
... ne dies completely, causing an immediate and dangerous loss of power steering and power braking assistance mid-turn. Because the vehicle shuts off completely while still in motion, I am forced to bring the truck to a dead stop, shift the transmission out of Drive and into Park, and completely cycle the ignition system to restart the engine.There is a distinct, audible mechanical ticking sound coming from the engine compartment during operation. Crucially, the vehicle has never illuminated a Check Engine Light, displayed a dashboard warning message, or given any advance electronic indication prior to or during these sudden stalling events.This vehicle's build window falls directly into the scope of the National Highway Traffic Safety Administration’s (NHTSA) active Engineering Analysis (EA26005) investigating catastrophic valvetrain and engine failures on GM 6.2L L87 engines. Because this defect causes an unexpected loss of vehicle control with zero diagnostic warnings, it poses an immediate highway safety risk to myself and others.I request a full diagnostic scan for hidden or pending fault codes, a physical inspection of the valvetrain/Dynamic Fuel Management (DFM) system, and an inspection of the engine oil filter for metallic debris indicative of internal bearing degradation.Read more
Incident date: Jul 20, 2026
2020 GMC Sierra 1500 AT4, 3.0L LM2 Duramax. In service 08/13/2020. Five glow plug failures on five different cylinders in under 19,000 miles, all at one GM dealer, all part 24000504: Cyl 1, 10/21/2024, 38,650 mi, P0671, RO 13714, warranty. Cyl 6, 11/05/2024, 38,793 mi, P1330, RO 26665, warranty. Cyl 4, 11/29/2024, 39,683 mi, P133B, RO 57498, warranty. Cyl 3, 01/22/2026, 52,959 mi, P0673/P06C7/P13
... 3A, RO 100951, I paid $713.38. Cyl 2, 08/26/2026, 57,466 mi, P06C6/P0672/P1339, RO 115953, GM under N232430460. The first three came within 39 days and 1,033 miles. Every RO documents the same finding: high internal resistance in the plug, circuit tests good. The failure is internal to the plug. Glow plug failure on a diesel causes hard starting, extended cranking, no-start in cold weather, and startup misfire - risk of being stranded or unable to start. GM has documented this defect three times: PIP5762 (12/2020), TSB 22-NA-027 (2/2022), Special Coverage N232430460 (1/2024). All name an inadequate camshaft housing cover baffle plate weld, and all limit the remedy to cylinder 2. On the recorded walkaround for RO 115953 the tech stated my engine serial falls inside the affected population and my earlier failures were probably the same condition. GM replaced only the glow plug. The camshaft cover GM identifies as the cause is still installed; GM quoted me $5,100 to replace it at my expense. Four of five failures were on cylinders 1, 3, 4 and 6, outside that scope. If the bad weld passes oil into the PCV and intake path rather than only the cylinder 2 glow plug well, ingested oil would reach other cylinders. No RO shows anyone inspected the intake tract, charge piping, cooler, PCV separator, a removed plug, or a glow plug well. I ask ODI to examine whether the cylinder-2-only scope of N232430460 is under-inclusive, whether replacing the plug while leaving the cause installed is an adequate remedy, and whether repeated internal failure of part 24000504 warrants a recall.Read more
Incident date: Feb 5, 2026
I lost power while on the Freeway any indicators flashed: "see manual", "pre-collision assist not available", "service advance track", "downhill assist not available", the check engine light was on. It seems that when to limp mode. I took it to the Ford fusion dealer so they could check the car. They run into test and found that the transmission or motor has failed. I check and found that on that
... year make and model some cars were affected and it was a recall for that. This is the recall If the torque converter weld studs fail, the torque converter will not be connected to the engine flexplate and the vehicle will lose the ability to move, increasing the risk of a crash.Read more
Incident date: Aug 29, 2026
I purchased a 2024 GMC Sierra 1500 Denali Ultimate equipped with the 6.2L V8 engine on XXX. The vehicle currently has approximately 25,000 miles. On XXX, the vehicle underwent the GM recall repair related to the 6.2L engine at Don Mealey Chevrolet. On XXX, approximately nine months after the recall repair, my family and I were traveling on the [XXX] with my two children inside the vehicle when
... the engine suddenly experienced a major failure. The vehicle became inoperable while we were traveling on the highway and had to be stopped and subsequently transported to Schumacher Buick GMC in [XXX]. The failure occurred unexpectedly while the vehicle was being operated normally. Having an engine failure while traveling on a major highway with my two children in the vehicle created a significant safety concern because of the potential for loss of power and the danger associated with becoming disabled in active highway traffic. GM has subsequently authorized replacement of the engine under warranty. The vehicle remains at the dealership awaiting completion of the engine replacement. I am reporting this failure because the vehicle had previously received the GM recall remedy for the 6.2L engine issue and subsequently experienced a major engine failure at only approximately 25,000 miles. The failure occurred approximately nine months after the recall repair. I am concerned that the previous recall remedy may not have adequately addressed the underlying condition associated with these 6.2L L87 engines. I am requesting that NHTSA document this failure as part of its investigation into 6.2L L87 engine failures and evaluate whether the existing recall remedy adequately addresses the safety-related engine failure condition. Vehicle information: * [XXX] GMC [XXX] 1500 Denali Ultimate * 6.2L V8 engine INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Jul 25, 2026
So I spent many months trying to aquire a GMC Sierra Denali and with all the issues with the 20 - 24 6.2 engines we were assured by the dealer that all the issues were resolved with the 2025 6.2 models. So we spent big to aquire an 2025. So I bought one new. My truck had 8000 miles on it with 2 oil changes. So we booked a trip to [XXX] at considerably a large expense and loaded up our Harley's on
... my light aluminum trailer, less than 3.5k pounds and headed that way from [XXX]. We made it to [XXX] and spent the night. Next morning we were heading to [XXX] and the truck blew up on the XXX. We were pulled over on a very busy hi way and had to get truck and trailer towed back to [XXX]. We were stuck there for 3 days while GMC installed a rebuilt motor in my 83k truck and totally missed our entire vacation. On line it said GMC would cover hotel and 40.00 dollars a day food. I am so disgusted after being reassured that GMC had fixed the 6.2 and putting our life in danger blowing up on a major highway, and afterward GMC only gave us 200. For our inconvenience. Our room alone was more not counting the money lost on out trip accommodations. I am so completely disappointed with this truck that we bought new and spent more than we ever had on a vehicle, and am afraid of ever taking another trip in it. How can GM be allowed to do this to people. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Aug 20, 2026
The car died while going 70 on a highway with no warning signs. The car completely shut off and will not turn over or move at all.
Incident date: Sep 3, 2026
I am reporting a severe factory design defect regarding water intrusion into the EVAP emissions system on my 2025 Honda CR-V Hybrid (VIN: [XXX]) After driving home in a normal rainstorm, the vehicle threw diagnostic trouble code P24C0 (EVAP system leak detection pump switching valve stuck ON). The authorized Honda dealership diagnosed the issue as "water intrusion" and charged me an out-of-pocket
... fee. The dealer's official service invoice explicitly states that the water intrusion occurred from "driving through a puddle." Driving through a standard road puddle or driving in a rainstorm constitutes standard, expected, and necessary vehicle operation. The EVAP canister is a federally mandated emissions component that must legally remain sealed against atmospheric leaks. Because normal road moisture can bypass factory shielding and flood or damage this critical component, it represents a clear engineering and manufacturing defect in sealing and part placement, rather than owner negligence. Honda is systematically denying factory warranty coverage to owners for this specific issue by labeling normal road rain as "outside environmental damage." This leaves drivers facing thousands of dollars in unfair repair bills for a design vulnerability. I am requesting that NHTSA investigate this systemic issue to force a formal safety recall or Technical Service Bulletin (TSB) ensuring retroactive reimbursement and a corrected undercarriage shield design. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Sep 3, 2026
The A/C evaporator core and the core seal needs replacing on 2020 Hyundai Sonata. Car is 6 years old. I already have a confirmed diagnosis with a PPM refrigerant leak tester at the condensate drain line The diagnosis is 100% confirmed. The evaporator is leaking heavily—we pulled 274 PPM at the drain tube and 177 PPM inside the cabin behind the glove box so refrigerent has been leaking out of the
... vents. My wife and I were getting headaches for no reason. Our AC has failed and this problem was discovered as the issue and I am paying out of pocket to fix something that should not have failed and has leaked out refrigerent.Read more
Incident date: Dec 3, 2025
The contact owns a 2020 Kia Soul. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was taken to a dealer where it was diagnosed and determined that the spark plugs and coils needed to be replaced. The vehicle was repaired. The contact stated that while driving at an undisclosed speed, the taillights were inoperative, there was o
... il leaking from the bottom of the vehicle and the vehicle stalled. The contact stated that after the vehicle was restarted, the vehicle returned to normal operation. The failure had occurred on several occasions. The vehicle was taken to a dealer to be diagnosed and the dealer stated that there was an oil consumption issue with the vehicle; however, cause of the failure was not yet determined. The vehicle was towed to an independent mechanic where it was diagnosed and determined that the bolts needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was approximately 70,000.Read more
Incident date: Aug 29, 2026
My Ford Escape Titanium 2.0L 2017 started overheating. The coolant had just disappeared. The car sputtered in the morning with large plumes of white smoke. Due to the overheating my thermostat failed. I brought my car to the Art Hill Ford dealership in Merrilville Indiana for service. After a 5 hour pressure test, Tiffany A Depowski at Art Hill Ford Lincoln brought me to her desk and notified me
... and confirmed that I need a new engine due to Coolant Intrusion. The check engine light had been on for a couple months. I kept bringing the vehicle to my local mechanic. After he couldn't fix it I brought it to the dealer where they told me my engine needs to be replaced. Fortunately safety wasn't a direct factor. The risk of the engine seizing up while driving was a key factor with safety. The Ford invoice states verified coolant leak, recommend new engine is on the upload I sent under the section J#2Read more
Incident date: Aug 28, 2026
While having oil changed at the Ford dealership, I was told there was a small oil leak. I made an appt for a diagnostic test for the following week. I was told the diagnostic test showed a cracked valve cover. I had it repaired while they had the vehicle.
Incident date: Aug 22, 2026
Engine / Fuel/Smog/Emissions System (EGR Cooler) Description of the Safety Hazard - My 2024 Nissan Rogue experienced a sudden and catastrophic failure of the Exhaust Gas Recirculation (EGR) cooler assembly. The internal core of the EGR cooler cracked, causing engine coolant to leak and completely drain. This defect caused severe engine overheating, a sudden and dangerous loss of motive power while
... driving the vehicle went into limp mode, and experience engine stalling. The sudden loss of engine power/stalling on the highway created an immediate, high-risk collision hazard. Furthermore, coolant leaking into hot engine components presents a critical thermal/fire risk.The vehicle is currently grounded and entirely undrivable at an authorized Nissan dealership. The dealership confirmed that the vehicle cannot be safely operated. However, Nissan cannot provide a repair timeline because the replacement EGR cooler (OEM Part 14735-6RC0B) is on an indefinite national backorder due to widespread, systemic manufacturing defects across this engine line. Hundreds of other drivers are experiencing this exact same dangerous failure, and a formal safety recall is urgently needed before it causes a fatal accident.Read more
Incident date: Aug 20, 2026
I am reporting a severe safety defect regarding a failed engine coolant bypass valve on my 2022 Toyota Corolla Apex SE (VIN: [XXX], Mileage: 54,700). An authorized Toyota dealership has scanned the vehicle and confirmed active Diagnostic Trouble Code (DTC) P268115 ("Engine Coolant Bypass Valve Circuit Open"). This mechanical and electrical failure triggers an immediate dashboard warning and create
... s an imminent risk of sudden engine overheating, thermal engine damage, and catastrophic loss of motive power (stalling) while traveling at highway speeds, placing myself and other motorists at risk.Toyota is fully aware of this widespread defect and issued Customer Support Program (CSP) 24TE04 to extend the warranty on older models (2019–2021) for 10 years or 100,000 miles due to high part failure rates. However, my February 2022 vehicle was factory-equipped with the exact same defective, un-superseded valve part number, yet Toyota has arbitrarily excluded my vehicle from free repair based solely on its calendar production date.Furthermore, Toyota's corporate office has denied goodwill coverage because I am a secondhand owner without previous maintenance records, despite this being a sealed electrical actuator failure completely unrelated to routine maintenance. I am a [XXX] senior citizen living on a fixed Supplemental Security Income (SSI) budget. Toyota's denial forces an elderly, low-income consumer to either navigate a hazardous, stalling-prone vehicle on public roads or lose essential transportation because an arbitrary corporate policy places a $1,045 manufacturing defect repair entirely out of financial reach. I urge the NHTSA to audit Toyota's exclusion parameters for CSP 24TE04. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Aug 14, 2026
The 48-Volt Belt-Driven Hybrid Starter Generator / Motor Generator Unit (MGU / eTorque Alternator) suffered a catastrophic failure on my vehicle at approximately [Insert Mileage, e.g., 140,000] miles. The failure occurred while traveling out of state away from home, causing a sudden loss of vehicle charging, dashboard electrical errors ("Battery Saver Mode"), and creating an imminent threat of a
... n engine stall in live traffic. Due to widespread manufacturer part backorders exceeding tens of thousands of units, my vehicle was forced to sit at a dealership until I could pay thousands of dollars out-of-pocket for a component that Ram has actively removed from newer production vehicles due to its high failure rate. This is a severe, systemic durability and safety issue affecting thousands of trucks. I am requesting that NHTSA force FCA/Stellantis to issue a safety recall and establish a retroactive reimbursement program for all owners who paid out-of-pocket for MGU replacements. I possess the official out-of-state dealership invoice and proof of payment.Read more
Incident date: Jul 27, 2026
The internal timing-chain-driven water pump on my 2019 Ford Explorer Sport 3.5L EcoBoost is failing. I began experiencing coolant loss and the cabin heat would turn cold while the vehicle was stopped or idling. The vehicle was professionally inspected by an independent repair facility. After diagnostic testing, the mechanic confirmed coolant leaking from the water pump weep hole and diagnosed a fa
... iling internal water pump. The water pump is located inside the engine and is driven by the timing chain. Continued failure can result in significant coolant loss, overheating, coolant entering the engine oil, and potentially severe engine damage or engine failure while driving. I am concerned about the safety risk of an unexpected loss of engine operation. The vehicle did not initially display an overheating warning despite the coolant loss and heating symptoms. The failure has been confirmed by a professional mechanic and documentation/photos of the leak and diagnosis are available upon request. Replacement requires extensive engine/timing-system disassembly and I was quoted several thousand dollars for the repair. I am requesting that NHTSA investigate internal water pump failures involving the 3.5L engine used in these Ford Explorer vehicles.Read more