Omnipod 5 Automated Insulin Delivery System Product catalog numbers: PT-000409: ASM, Omnipod 5,...

FDA Device Recall #Z-0423-2023 — Class II — November 14, 2022

Recall Summary

Recall Number Z-0423-2023
Classification Class II — Moderate risk
Date Initiated November 14, 2022
Status Ongoing
Voluntary Voluntary: Firm initiated

Recalling Firm

Firm Insulet Corporation
Location Acton, MA
Product Type Devices
Quantity 129,086

Product Description

Omnipod 5 Automated Insulin Delivery System Product catalog numbers: PT-000409: ASM, Omnipod 5, PDM, Programmed PT-000428: Adaptor, Charging, Noetic Nuu N5004L, Horizon PDM, US PT-000429: Cable, Charging, Omnipod 5, Horizon PDM

Reason for Recall

The firm has become aware of an issue with the Omnipod 5 Controller where the Controller charging port and charging cable are melting, deforming, or discoloring due to heat generated by increased resistance in the Controller port. The excess heat may cause minor burns if touched, and the Omnipod 5 Controller may fail to charge, requiring the user to switch to their backup insulin plan.

Distribution Pattern

Domestic distribution nationwide.

Lot / Code Information

ALL serial numbers/ controller lots are currently in scope of this recall

Other Recalls from Insulet Corporation

Recall # Classification Product Date
Z-0132-2026 Class II The failure occurs if a user on the Omnipod 5 i... Sep 11, 2025
Z-2016-2025 Class II Omnipod 5 Automated Insulin Delivery System, iO... May 23, 2025
Z-0591-2024 Class I Omnipod 5 App (on compatible Android smartphone... Nov 30, 2023
Z-2618-2023 Class II Omnipod 5 Automated Insulin Delivery System Feb 28, 2023
Z-0154-2023 Class I 18239: ASM Omnipod Dash PDM, insulin delivery s... Oct 17, 2022

Frequently Asked Questions

Contact your healthcare provider and the device manufacturer immediately. Check whether your specific model number and lot number are included in the recall scope. For external devices, stop using the affected product and arrange a replacement. For implanted devices, do not panic — removal is typically not required unless the risk assessment clearly indicates it. Your physician will guide you based on your individual clinical situation and the FDA's recommended actions. Report any adverse effects you may have experienced to FDA MedWatch at 1-800-FDA-1088.

Class I recalls indicate a reasonable probability of serious adverse health consequences or death from the defect. Class II recalls involve products that may cause temporary or medically reversible adverse health consequences, or where serious consequences are remote. Class III recalls cover products not likely to cause any adverse health consequences, typically involving technical regulatory violations. The classification guides urgency — Class I recalls require immediate action, while Class III may simply involve returning a product or acknowledging a labeling change. Always read the specific recall notice for recommended patient actions.

Report problems with medical devices to the FDA through MedWatch at 1-800-FDA-1088 or online at FDA.gov/safety/medwatch. Healthcare facilities are required by law to report device-related serious injuries and deaths. Patients and consumers can also report voluntarily. Include the device name, manufacturer, model number, and a description of the problem and any patient outcome. Reports from patients and clinicians help the FDA identify emerging safety signals and may trigger investigations that lead to recalls of dangerous devices.

What Should You Do?

Stop using this device if you are affected by this recall. Contact your healthcare provider and the manufacturer immediately for guidance. Report adverse events to FDA MedWatch.