BUCKEYE PARTNERS, LP

hazardous_liquid Incident —

Incident Information

Report Date
OperatorBUCKEYE PARTNERS, LP
Commodity—
Pipeline Typehazardous_liquid

Location

State
Coordinates40.39667, -78.18250

Cause

CauseINCORRECT OPERATION
Subcause—

Casualties

Fatalities0
Injuries0

Costs

Property Damage
Lost Commodity
Public/Private Damage
Emergency Response
Environmental Remediation
Other Costs

Location Map

Incident Narrative

ON NOVEMBER 18, 2019 BUCKEYE PERSONNEL ARRIVED ON MOUNTAIN ROAD AT TUSSEY MOUNTAIN TO PERFORM MAINTENANCE ACTIVITIES ON LINE 720 AND NOTICED A STRONG GASOLINE ODOR. THEY IMMEDIATELY NOTIFIED THE CONTROL CENTER. THE LINE WAS IMMEDIATELY SHUT DOWN AND ISOLATED. INTERNAL AND EXTERNAL NOTIFICATIONS WERE MADE. EMERGENCY PERSONNEL WAS DEPLOYED TO THE SITE. INCIDENT COMMAND WAS SET UP AT A NEARBY FIRE STATION. BUCKEYE REMOVED A 160-FEET SECTION AND SENT IT TO A LABORATORY TO CONDUCT METALLURGICAL ANALYSIS. LINE 720 WAS REPAIRED AND PUT BACK IN SERVICE ON NOVEMBER 28. UPDATE MAY 2020: THE INVESTIGATION REVEALED THAT ON NOVEMBER 15, 2019, A REPAIR INVOLVING AN A-SLEEVE WAS INCORRECTLY PERFORMED. UPDATE AUGUST 2020: THE RESULTS OF THE METALLURGICAL ANALYSIS CONCLUDED THAT THE GIRTH WELD FAILED BY DUCTILE AND BRITTLE OVERLOAD INITIATING AT THE HYDROGEN ASSISTED COLD CRACK (HACC), RESULTING IN AN THROUGH-WALL CRACK FROM THE 11:28 TO 12:42 ORIENTATION (6 INCHES IN CIRCUMFERENTIAL LENGTH). THE HACC WAS SMALL AND LATENT FOR MANY DECADES, UNTIL SIGNIFICANT EXTERNAL FORCE, LIKELY ASSOCIATED WITH SOIL CONDITIONS AND EXCAVATION AND INSTALLATION OF THE SLEEVE, WAS SUFFICIENT TO OVERLOAD THE REMAINING PIPE MATERIAL. THERE WAS NO EVIDENCE OF CRACK GROWTH BY FATIGUE.

About This Pipeline Incident

Pipeline incident data is reported to the Pipeline and Hazardous Materials Safety Administration (PHMSA). All significant incidents involving fatalities, injuries, or property damage over $50,000 must be reported.

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